For all their varied and entertaining uses, circuits and code comprise only part of the complete hacking experience. To really put your project over the top, sooner or later you’ll want to possess some physical fabrication skills. Consider the works of [Ben Heckendorn]: He’s always done a fantastic job with the electronics, but it’s the fitandfinish of theenclosures that make him a legend.
“Fabrication” usually conjures images of shop tools — saws and sanders and drills — all tremendously useful skills worth learning, and easily within reach of most home shops or garages. Recently, the techniques of mold making and casting have seen something of a DIY renaissance. Mold making is nothing new, the basic concepts go back millennia, but in just the past few years the materials for extremely high-quality molds have become safer, simpler to use, and easier to acquire.
This being Halloween month, what better example of the medium than this impeccable replica helmet styled after half of the musical duo Daft Punk (a recurringtheme among Hack a Day contributors), created by prop maker [Harrison Krix]. After sculpting an original master part (from common hardware store and art store materials, we might add), a one-piece flexible mold is built up from silicone, which captures every minute detail, and later the helmet form is cast from a thin layer of resin. The visor is vacuum formed. A follow-up with the internal electronics build is yet to be posted, but even at this stage the shell alone is so refined it looks straight off a showroom floor. If mold making can do this for someone’s noggin, imagine what it can do for your next creative hardware project. Smooth-On, a major supplier of these materials, has a free PDF introduction and a set of tutorials on their web site.
Want to be visible when cycling at night? [Neon Dean] came up with this possible solution, which he cruised on at Nuit Blanche. Its a bicycle with neon lights mounted on every surface possible. [Dean], who gave a similar treatment to his car, explained how it worked. All of the tubes take their power from a 12VDC battery he carries in a fanny pack. 12V is a far too low voltage to power the tubes, so a step up transformer is used to bring that number way up. [Dean] also decided to install a neon tube on each wheel. In order to deliver power to them, he mounted a rotor on each wheel, with two conductive tracks running close to the edge of each rotor. Two strips of steel act as brushes (in a manner similar to those on slot cars), and deliver the stepped-up power to the tubes. One creative, but perhaps not so bright, idea is [Dean]’s neon tube helmet.
[Joshua] wrote in to show us this great Halloween tip. He wanted to take his 4 foot long black light along with him on Halloween. You can buy portable versions, but he realized he had enough parts laying around to slap together a portable one himself. He pulled the inverter from a scanner light and wired it up to a couple of 9 volt batteries. Knowing he would probably need a fresh set during the night, he actually wired in some extras with a switch to control which was powering the unit. We know this isn’t the best solution, but you could probably toss this together in just a few minutes.
In the military, you have to carry tons of stuff. This is something we hear and see all the time. They are always trying to come up with ways to reduce the weight or quantity of the things that you bring into the field. This power generating backpack harnesses the natural up and down motion of your steps to produce power. This could reduce the amount of batteries carried into the field greatly. That’s what they say anyway, how many batteries do soldiers normally carry around? Aside from that point, we think it is pretty cool. We could see using this to keep our cell phone or GPS charged on long hiking and camping trips. You could also build something of your own to work similarly.
[atduskgreg] posted this cool looking rig. That’s a batting glove, chopped up and equipped with a flex sensor and a pressure sensor. The end goal was to create a new method of drawing. You can see he’s interfaced with the servos decently. It seems fairly responsive and intuitive. Looking at his results though, make us wonder if all that effort was worth it. We would probably apply this rig to some kind of animatronics.
[John] wanted to take a pong clock and put it in a wristwatch form factor. Take an afternoon and pour over his detailed build logs. This multi-year project is done with meticulous cleanliness that makes us jealous. He’s milled the case and buttons himself, achieving a professional look that equals or surpasses the quality of some commercially available “gaming” watches. The project centers around an OLED display driven by a TI MSP430F2013 processor. Don’t miss the video after the break covering prototyping, PCB work, case milling, and the watch in action. Currently, this is the third generation of development but with a project this exciting, are you ever really finished? Read the rest of this entry »
We’re not 100% sure the usefulness of this hack, but it is extremely interesting regardless and will probably make a lot of furries happy. WolfTronix presents their method for creating a realistic animatronic wolf tail. It uses an Atmel MCU controlling two servos alongside a mess of Klixx toys and paper clips to produce a nice wag motion. The guide is extremely detailed and looks to be fun, so long as you don’t mind the monotonous task of shaving off potentially hundreds of ‘nubs’ as they call them. Either way, you’ll definitely have the best (and only…) tail on the block.
Robot enthusiast [Vitalijus Rodnovas] built this rig to allow a humanoid robot to mimic his own body movements in real time. [Rodonovas] refers to his man-machine interface as a “master-slave suit,” but elsewhere this is often called a waldo after a prescient 1942 [Robert Heinlein] novella. This project page is slight on details and is mostly written in his native Lithuanian, but the pictures speak volumes, and with a little help from Google Translate we can learn the essential facts: The robot itself is a commercially-available kit, the Kondo KHR-1HV from Japan. The custom-built harness uses a collection of surplus Soviet-era military potentiometers (acquired on eBay) to read the positions of his elbows and shoulders, then an ATmega8-based interface board translates these readings into motion commands sent to the robot’s onboard controller. Some additional notes and code can be found on the RoboSavvy Forum.
Does it work? Just watch. His grin as the video progresses is infectious!
This is the Illuminato X Machina, a “cellular” style computing system. Each unit is a fully functioning computer with its own processor, storage and communications. You can watch above as a change in the operating software is propagated across the grid. You can see the LEDs in the video going nuts, there are actually LEDs on the sides too. [Justin] described it to us as a personal fireworks show on your desk. This system is fully open with the schematics and source code available on their site. You might recognize these guys too, we covered their Open Source GameBoy.
In 2006, Defcon 14 premiered a unique electronic badge. All it did was blink, but it raised the bar for what was expected from a hacker conference badge. In 2007, they went from 2 LEDs to 95 in a scrolling marquee. Along with a POV mode, the badge had two capacitive switches to let the user edit the displayed text. Defcon 16’s badge featured an IR transmitter and receiver for transferring files from an SD card. It worked as a TV-B-Gone and had pads to access a USB bootloader. That was the same year that The Last Hope debuted their RFID tracking badges.
This year the official Defcon badge reacted to sound, but they were no longer the only game in town. Ninja Networks brought their 10 character party badges with a built in debugger. The Arduino compatible HackTheBadge 1.0 also made an appearance. With these new entrants into the field, we wondered what you’d want to see in your ideal badge. What badge would you want to see at next year’s Defcon? Leave you comments below and keep in mind that it should be an idea that is easy to cheaply mass produce.
