We have to admit that we were mislead by the title “Sudden Death: Wall Sign + Night Light”. This naturally conjured up images of deadly night lights, but the truth turned out to be a lot less fatal: [Smerfj] had two weeks to make a present for a friend’s wedding. The project was either a go or a no-go depending on the deadline — that sort of sudden death. But as we all know, deadlines have a way of bringing the motivation out of us that’s not always bad.
The night light in question is a bunch of hand-made circuits, each stuffed into a wooden slice with a letter burned on the face, spelling out [Smerfj]’s friend’s name. But to really appreciate it, you have to dig through the build details.
We didn’t know how to burn precise lettering into wood. [Smerfj] covered the wood in metal foil tape, then cut the letters out of the foil. Now applying the torch blackens only the part of the logs that have tape removed. Slick.
To get accurate lettering cut into the aluminum tape, [Smerfj] made an impromptu projector out of a cell phone taped to a chandelier (approximately a point light source) and a stencil suspended somewhere between the chandelier and the wood target. Naturally, this is best done in a darkened room under tight deadline pressure.
The battery holders are fantastic. Springs from commercial battery holders were soldered to enamel wire and placed in holes drilled just the width of AA batteries. With the length of the battery taken into account, channels were drilled into the wood and copper wires jammed through, holding the batteries in place, and providing the other electrical contact. Brilliant.
And finally, the free-form night light circuits are great. Fine-tuned to draw the minimum current, they’re adjusted to the specific LEDs and phototransistors that [Smerfj] had on hand. Bespoke free-form electronics in hand-blackened wood. That’s a nice gift.
Now [Smerfj] just needs nice packaging to present them in. We’re thinking DIY laser-cut boxes with interior lighting, naturally.
Ever heard of a Lichtenberg Figure? It’s the branching electrical discharge you can sometimes see on an insulating material… That’s right — when the voltage is high enough — it’ll find a way. Using one of our favorite low-cost high voltage transformers from a microwave, [TheBackYardScientist] shows us how to make our own Lichtenberg Figures!
It’s actually pretty easy. All you need is an old microwave, some plywood, and water with baking soda mixed in. First, you’ll need to take the transformer out of the microwave — a simple hack we’ve covered many times before — you’ll need to wire it in a way that allows you to get a few thousand volts out of it.
Then by mixing baking soda in water, you can increase the conductivity — let the wood soak it up overnight, and now you’re ready to go! By attaching the leads to either side of the wood, it’s now conductive enough to allow the electricity to branch across the wood, burning awesome patterns as it goes — just take a look at the following video!
Continue reading “Making Lichtenberg Figures in Wood”
Wood burning, which goes by pyrography when it’s feeling fancy, has been an art form for centuries. [PapaJ06] puts a new twist on it by using a microwave oven transformer to generate fractal patterns in wood. We’ve seen these Lichtenberg figures before, but generally as electric discharges in acrylic sheets or crystal balls using multi-mega-electron volt accelerators. [PapaJ06]’s technique is considerably simpler and well within the reach of most would-be fractal artists, relying as it does on a transformer salvaged from a $20 Craigslist microwave.
But the extra twist that really brings the wow factor to the fractal patterns burned into the wood is the addition of some phosphorescent resin to fill the valleys carved by the electric discharge. [PapaJ06] carefully prepares the wood, fills the burns with glow powder mixed with epoxy resin, and finishes with a little sanding, linseed oil and polyurethane. The contrast between the charred and intact wood, and the way the resin fills the voids really brings out the fractal nature of the Lichtenberg figures.
[PapaJ06] doesn’t really show us too much about his process, but luckily [TheBackyardScientist] recently posted a video of his process for riding the lightning. Check it out after the break.
Continue reading “High Voltage, Wood and Resin Result in Fractal Art”
Just to clear up any confusion from the title, this wood burning CNC machine runs on electricity. The wood burner acts as the print head. It’s the thing in the upper right of the field that looks a bit like a soldering iron. In this case it’s being used like a dot matrix printer.
We suppose this is a form of halftone printing, although it doesn’t produce the uniformity we’ve seen with mill-based halftone techniques. [Random Sample] built the machine from wood, drawer sliders, and stepper motors with toothed belts. His Python script takes an image and transforms it into a file which can be used to guide each of the three axes of the machine. An Arduino receives these commands via the USB connection. Each image prints in a grid, with darker pixels created by leaving the hot tip in contact with the wood for a longer period of time.
Don’t miss the sample video embedded after the jump.
Continue reading “Printing images with a wood burning CNC machine”
[Johnie] built himself a CNC woodburner powered by the sun. Like the solar 3D printer we saw last summer, [Johnie]’s build uses a giant Fresnel lens to focus sunlight onto a piece of wood. To get some control out of his build, a 2-axis bed was made from scrounged and junked parts.
The lens in [Johnie]’s build looks to be about a foot square – more than hot enough to burn a few holes in things from our experience. The bed (hopefully) gets around this problem by being built entirely out of clear acrylic. The idea behind the acrylic bed is that the focused light will pass through harmlessly, and not melt the entire thing.
Now that we think about it, we couldn’t come up with a better project to enter in the Buildlounge laser cutter contest. For everybody else working on their laser cutter projects, the deadline is January 1st. Better get those wrenches out and irons hot, because we’ve seen a few awesome projects for the Buildlounge build off already.
[Viacheslav] built a plotter that is fast and accurate. He wanted to take it one step further and added a laser in place of the pen. The 300 mW unit does a nice job of wood-burning any pattern sent to it, but isn’t strong enough to serve as a laser cutter for anything other than thin-film. We wonder if it can be used to cut solder paste stencils for surface mount PCB production.
In the video after the break you can see some plotting that uses a pen. In addition to writing on paper, [Viacheslav] has tested this as a method of applying etch resist to a copper clad board for PCB production. He’s able to achieve 0.8 mm pitch but the production process is limited by the resist pen’s tendency to wear out quickly and to only prevent etching for a short period of time (compared to toner transfer resist).
Just like with his touch sensitive keypad project, he’s taken the time to thoroughly document his work. Build notes, pictures, CAD files, and source code are all available for your perusal and hackage.
Continue reading “DIY plotter with laser”