Tiny Tiny RGB LED Displays

June 12, 2016 by Elliot Williams 17 Comments

Hackaday.io contributor extraordinaire [al1] has been playing around with small LEDs a lot lately, which inevitably leads to playing around with large groups of small LEDs. Matrixes of tiny RGB LEDs, to be precise.

First, he took 128 0404 SMD RGB LEDs (yes, 40 thousandths of an inch on each side) and crammed them onto a board that’s just under 37 mm x 24 mm. He calls the project 384:LED (after all, each of those 128 packages has three diodes inside). A microcontroller and the driver chips are located on a separate driver board, which piggy-backs via pin headers to the LED board. Of course, he had to use 0.05 inch headers, because this thing is really small.

Of course, no project is without its hitches. [al1] bought LEDs with the wrong footprint by mistake, so he had a bunch of (subtly different) 0404 LEDs left over. Time for an 8×8 matrix! 192:LED isn’t just the first project cut in half, though. It’s a complete re-design with a four-layer board and the microcontroller on the back-side. And as befits a scrounge project with lots of extreme soldering, he even pulled the microcontroller off of a cheap digital FM radio. Kudos!

We’re in awe of [al1]’s tiny, tiny hacking skills. Now it’s time to get some equally cool graphics up on those little displays.

Retrotechtacular: An Unexpected Meeting With Philo T Farnsworth

June 12, 2016 by Jenny List 26 Comments

It is not often that you look for one of your heroes on the Internet and by chance encounter another from a completely different field. But if you are a fan of the inimitable silent movie star [Buster Keaton] as well as being the kind of person who reads Hackaday then that could have happened to you just as it did here.

Our subject today is a 1957 episode of CBS’s TV game show I’ve Got a Secret! in which [Keaton] judges a pie-eating contest and is preceded first by a young man with a penchant for snakes and then rather unexpectedly by a true giant of twentieth century technology.

[Philo T Farnsworth] was a prolific engineer who is probably best known as the inventor of electronic television, but whose work touched numerous other fields. Surprisingly this short segment on an entertainment show was his only appearance on the medium to which his invention helped give birth. In it he baffles the panel who fail to guess his claim to fame, before discussing his inventions for a few minutes. He is very effacing about his achievement, making the point that the development of television had been a cumulative effort born of many contributors. He then goes on to discuss the future of television, and talks about 2000-line high-definition TV with a reduced transmission bandwidth, and TV sets like picture frames. All of which look very familiar to us nearly sixty years later in the early 21st century.

The full show is below the break, though [Farnsworth]’s segment is only from 13:24 to 21:24. It’s very much a show of its time with its cigarette product placement and United Airlines boasting about their piston-engined DC-7 fleet, but it’s entertaining enough.

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540 LEDs On A Geodesic Sphere

June 12, 2016 by Anool Mahidharia 6 Comments

[burgerga] loves attending Music Festivals. He’s also a MechE who loves his LED’s. He figured he needed to put it all together and do something insane, so he build a huge, 15″ geodesic sphere containing 540 WS2812B addressable LED’s. He calls it the SOL CRUSHER. It sips 150W when all LED’s are at full intensity, making it very, very, bright.

As with most WS2812B based projects, this one too is fairly straightforward, electrically. It’s controlled by four Teensy 3.2 boards mounted on Octo WS2811 adapter boards. Four 10,000 mAh 22.2V LiPo batteries provide power, which is routed through a 5V, 30Amp heatsinked DC-DC converter. To protect his LiPo batteries from over discharge, he built four voltage monitoring modules. Each had a TC54 voltage detector and an N-channel MOSFET which switches off the LiPo before its voltage dips below 3V. He bundled in a fuse and an indicator, and put each one in a neat 3D printed enclosure.

The mechanical design is pretty polished. Each of the 180 basic modules is a triangular PCB with three WS2812B’s, filter capacitors, and heavy copper pours for power connections. The PCB’s are assembled in panels of six and five units each, which are then put together in two hemispheres to form the whole sphere. His first round of six prototypes set him back as he made a mistake in the LED footprint. But it still let him check out the assembly and power connections. For mechanical support, he designed an internal skeleton that could be 3D printed. There’s a mounting frame for each of the PCB panels and a two piece central sphere. Fibreglass rods connect the central sphere to each of the PCB panels. This lets the whole assembly be split in to two halves easily.

It took him over six months and lots of cash to complete the project. But the assembly is all done now and electrically tested. Next up, he’s working on software to add animations. He’s received suggestions to add sensors such as microphones and accelerometers via comments on Reddit. If you’d like to help him by contributing animation suggestions, he’s setup a Readme document on Dropbox, and a Submission form. Checkout the SolCrusher website for more information.

Thanks [Vinny Cordeiro], for letting us know about this build.

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Using WS2811 Chip To Drive Incandescent Lamps

June 12, 2016 by Elliot Williams 6 Comments

What makes the WS2812-style individually addressable pixel LEDs so inviting? Their rich colors? Nope, you can get RGB LEDs anywhere. Their form factor? Nope. Even surface-mount RGBs are plentiful and cheap. The answer: it’s the integrated controller. It’s just so handy to speak an SPI-like protocol to your LEDs — it separates the power supply from the data, and you can chain them to your heart’s desire. Combine this controller and the LEDs together in a single package and you’ve got a runaway product success.

But before the WS2812, there was the WS2811 — a standalone RGB controller IC. With the WS2812s on the market, nobody wants the lowly WS2811’s anymore. Nobody except [Michael Krumpus], that is. You see, he likes the old-school glow of incandescent, but likes the way the WS2812 strings are easy to drive and extend. So he bought a bag of WS2811s and put the two together.

The controller IC can’t handle the current that an incandescent bulb requires, so he added a MOSFET to do the heavy lifting. After linking a few of these units together, he discovered (as one does with the LED-based WS2812s eventually) that the switching transients can pull down the power lines, so there is a beefy capacitor accompanying each bulb.

He wanted each bulb to be independently addressable, so he only used the blue line of the RGB controller, which leaves two outputs empty. I’m sure you can figure out something to do with them.

Needless to say, we’ve seen a lot of WS2812 hacks here. It’s hard to pick a favorite. [Mike] of “mike’s electric stuff” fame built what may be the largest installation we’ve seen, and this hack that effectively projection-maps onto a randomly placed string of WS2812s is pretty cool. But honestly, no project that blinks or glows can go far wrong, right?

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Hackaday Prize Entry: Controling E-ZPass

June 11, 2016 by Brian Benchoff 37 Comments

You can drive from Boston to Chicago without picking up a single ticket from a toll booth, or handing money to a single toll booth worker. You can do this because of E-ZPass, a small plastic brick mounted in most cars in the Northeast United States. The E-ZPass contains an RFID transponder linked to your checking account. Yes, it’s convenient, and yes, it is a way for the government to track your movements remotely without your knowledge.

For his Hackaday Prize entry, [Jordan] is peering into that suspicious white box on his dashboard and adding notifications to his E-ZPass. He’s upgraded his E-ZPass with a little bit of circuitry to his to notify him when it is being scanned, whether it’s at a turnpike plaza or just driving three blocks through midtown Manhattan.

A notification system for the E-ZPass brick has been around for a few years now thanks to a talk by [Pukingmonkey] at DEF CON. Because of this simple circuit, we know the NYPD is collecting E-ZPass data of people driving around Manhattan. Why? Something something sovereign citizen or thereabouts.

[Jordan] is taking the E-ZPass notification system a bit farther than previous builds and adding a logging functionality with a small GPS module. Of course [Jordan]’s build will still have blinkey LEDs for notifying him when the E-ZPass is read, but by logging this data to an SD card, he’ll be able to play a road trip back on his computer and do a proper expense report. Security research while collecting expense data; it doesn’t get better than that.

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From Rusty Cargo Van To Mobile Studio

June 11, 2016 by James Hobson 30 Comments

Looking for a more unique living experience, [Zach Both] converted a 2003 Chevy Express Van he picked up from Craigslist into a gorgeous mobile home.

The van had 200,000 miles when he bought it. The body and frame were a bit rusty, but he saw the potential. First step was gutting the entire van, and getting rid of any surface rust with an angle grinder. It was a long and tedious process, but once it was done he had a blank slate to work with. Continue reading “From Rusty Cargo Van To Mobile Studio” →