Homebrew Wrist Brace Helps Beat Injury with Style

Repetitive motion injuries are no joke, often attended by crippling pain and the possibility of expensive surgery with a lengthy recovery. Early detection and treatment is the key, and for many wrist and hand injuries such as [ktchn_creations] case of “Blackberry thumb,” that includes immobilization with a rigid brace.

Sadly, the fiberglass brace her doctor left her with was somewhat lacking in the style department, and rather than being left with something unappealing to wear for half a year, she 3D-printed a stylish and functional wrist immobilizer. Starting in Autocad, she designed the outline of the brace, essentially an unwrapped version of the splint she started with. For breathability as well as aesthetics, a pattern of tessellated hexagons was used. The drawing was then exported to Fusion 360 for modeling and printing in black PLA. We were surprised to see that the brace was printed flat and later heat formed around her wrist, but that makes more sense than printing it in its final wrapped state. With a few velcro straps, the thermoformed brace was ready for service on the long road to recovery.

While [ktchn_creations] stipulates that looks were the motivator here, we’re not unaware that a 3D-printed brace might be more affordable than something dispensed by a doctor. But if you do build your own DIY appliance, whether for bracing your wrist, your knee, or your wayward teeth, you’ll want to run it past your health care provider, of course.

Harvesting Energy from the Earth with Quantum Tunneling

More energy hits the earth in sunlight every day than humanity could use in about 16,000 years or so, but that hasn’t stopped us from trying to tap into other sources of energy too. One source that shows promise is geothermal, but these methods have been hindered by large startup costs and other engineering challenges. A new way to tap into this energy source has been found however, which relies on capturing the infrared radiation that the Earth continuously gives off rather than digging large holes and using heat exchangers.

This energy is the thermal radiation that virtually everything gives off in some form or another. The challenge in harvesting this energy is that since the energy is in the infrared range, exceptionally tiny antennas are needed which will resonate at that frequency. It isn’t just fancy antennas, either; a new type of diode had to be manufactured which uses quantum tunneling to convert the energy into DC electricity.

While the scientists involved in this new concept point out that this is just a prototype at this point, it shows promise and could be a game-changer since it would allow clean energy to be harvested whenever needed, and wouldn’t rely on the prevailing weather. While many clean-energy-promising projects often seem like pipe dreams, we can’t say it’s the most unlikely candidate for future widespread adoption we’ve ever seen.

This IS Your Grandfather’s Radio

Tube radios have a certain charm. Waiting for them to warm up, that glow of the filaments in a dark room. Tubes ruled radio for many decades. [Uniservo] posted a video about the history and technology behind the 1920’s era Clapp-Eastham C-3 radio. This is a three-tube regenerative receiver and was advanced for its day.

If you are worried he won’t open it up, don’t despair. Around the ten minute mark, your patience will be rewarded. Inside are three big tubes full of getter and bus bars instead of wires. Add to that the furniture-quality case, and this is a grand old radio.

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AT-ST High Chair Elevates Lucky Jedi Youngling

As a new parent, there’s lots you have to do. You have to buy a car seat, get the baby’s room ready, figure out daycare; all the boring but unavoidable minutiae of shepherding a tiny human. But for the more creative types, that list might include warming up the 3D printer or putting a fresh bit in the CNC, as there’s no better way to welcome a little one into the world than giving them some custom gear to get started with.

That’s certainly been the plan for [Matthew Regonini], who’s been showering his son with DIY playthings. He recently wrote in to tell us about his awesome AT-ST high chair build that manages to turn the drudgery of getting a baby to eat into an epic worthy of a John Williams score.

This isn’t the first time [Matthew] has turned dead trees into Imperial hardware. Last year we covered his fantastic AT-AT rocker which utilized the same construction techniques. The parts are cut out of plywood with his CNC, separated, cleaned up on a spindle sander, and finally assembled with wood glue and a few strategic fasteners. The depth and level of detail he’s able to achieve when the individual pieces are stacked up is exceptionally impressive. If builds like these don’t get you thinking about adding a CNC to your workshop, nothing will.

As with the AT-AT, the finish on the high chair is simply a healthy application of polyurethane. This keeps the wood from being porous (important as this build will be seeing its fair share of food and liquids) while retaining a natural look. Some might be tempted to paint it up in appropriate Imperial colors, but that might be a bit imposing considering its intended occupant.

Really, the only downside with this build is how quickly his son will outgrow it. The obvious solution to the problem is a constant supply of fresh babies to pilot it, but that’s one type of creation that we don’t generally detail here on Hackaday. If you have questions, ask your parents.

Incidentally, it’s starting to look like we’ve got a plywood arms-race going on. We’re excited to see somebody take it to the next level. A little scared, but mainly excited.

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Repairs You Can Print: Fixing Pegboard Clips That Break Too Easily

Right now, we’re running the Repairs You Can Print Contest, where one lucky student and one lucky organization will win the fancy-schmancy Prusa i3 MK3, with the neato multi-extrusion upgrade. [Budiul] is a student, so he figured he would repair something with a 3D printer. Lucky for him, the pegboard in his workshop was completely terrible, or at least the pegboard hooks were. These hooks were made out of PVC, and after time, more and more hooks broke. The solution? Print his own, and make them stronger in the process.

[Budiul] started his fix by taking the remaining, unbroken hooks on his pegboard wall organizer and measuring the relevant dimensions. These were modeled in Creo 4.0, printed out, and tested to fit. After many errors and failed models, he finally got a 3D printable version of his plastic pegboard hooks.

Of course, replacing PVC pegboard hooks with ABS hooks really isn’t that great of a solution. To fix this problem of plastic pegboard hooks for good, he printed the hooks in halves, with a channel running down the middle. This channel was filled with some steel wire and acetone welded together. The result is a fantastically strong pegboard hook that will hold up to the rigors of holding up some tools.

While printing out pegboard hooks might not seem like the greatest use of time, there are a few things going for this hack. Firstly, these aren’t the pegboard hooks made out of steel rod we all know and love; this is some sort of weird proprietary system that uses plastic molded hooks. If they’re made out of plastic anyway, you might as well print them. Secondly, being able to print your own pegboard hooks is a severely underrated capability. If you’ve ever tried to organize a workbench, you’ll know that you’ll never be able to find the right hook for the right spot. There is, apparently, a mystical superposition of pegboard hooks somewhere in the universe.

This is a great hack, and a great entry for the Repairs You Can Print contest. You can check out a video of the hack below.

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Hovercraft of the Future

We think of hovercraft as a modern conveyance. After all, any vision of the future usually includes hovercraft or flying cars along with all the other things we imagine in the future. So when do you think the hovercraft first appeared? The 1960s? The 1950s? Maybe it was a World War II development from the 1940s? Turns out, a human-powered hovercraft was dreamed up (but not built) in 1716 by [Emanuel Swedenborg]. You can see a sketch from his notebook below. OK, that’s not fair, though. Imagining it and building one are two different things.

[Swedenborg] realized a human couldn’t keep up the work to put his craft on an air cushion for any length of time. Throughout the 1800s, though, engineers kept thinking about the problem. Around 1870, [Sir John Thornycroft] built several test models of ship’s hulls that could trap air to reduce drag — an idea called air lubrication, that had been kicked around since 1865. However, with no practical internal combustion engine to power it, [Thornycroft’s] patents didn’t come to much. In America, around 1876 [John Ward] proposed a lightweight platform using rotary fans for lift but used wheels to get forward motion. Others built on the idea, but they still lacked the engines to make it completely practical.

But even 1940 is way too late for a working hovercraft. [Dagobert Müller] managed that in 1915. With five engines, the craft was like a wing that generated lift in motion. It was a warship with weapons and a top speed of around 32 knots, although it never saw actual combat. Because of its physical limitations it could only operate over water, unlike more modern craft.

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Friday Hack Chat: Making A Makerspace

How do you make a makerspace? Over the last decade, there have been plenty of talks and tutorials handing out pointers. No day of the week will be good for a meeting, so the meetings are always on Tuesdays. The bike shed will be painted orange, no exceptions. Are you going to be a for-profit, or not-for-profit? Are we a makerspace or a hackerspace? Jerry, stop being clever. Pantone 021 U.

For this week’s Hack chat, we’re going to be talking all about making a makerspace. These are community hubs where people come together and share resources to bring their inventions to life. It’s not as simple as it may seem. You need insurance, you need a building, you need a landlord who’s cool, and there are a thousand and one things that can go wrong. Who best to steer you through the storm of opening a Hackerspace? Who can you solicit advice from?

Our guests for this week’s Hack Chat are Vaibhav Chhabra, a mech E from Boston University. He spent two years working on an eye diagnostic device, is an instructor at MIT REDX health care innovation lab, and is a founder of the incredible Makers Asylum. Eric Michaud is a Hacker, runner, and author, currently working on Rift Recon, Shellcon, and hackerspaces.org. He has written tutorials on Adafruit, and was a founding member of HacDC before he took off to Chicago and started PS:One.

Topics for this week’s Hack Chat include what it takes to open a makerspace, how you can fund it, organizational structure concerning for-profit, not-for-profit, and the thing that the members are most concerned about: what equipment is most crucial for a successful makerspace. You are, of course, encouraged to add your own questions to the Hack Chat; to do that, just leave a comment on the Hack Chat event page.


Our Hack Chats are live community events on the Hackaday.io Hack Chat group messaging. This Hack Chat is going down Friday, February 16th at 09:30am Pacific time. This is different than our usual time slot. Want to know what time this is happening in your neck of the woods? Here, look at the neat time zone converter thingy

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io.

You don’t have to wait until Friday; join whenever you want and you can see what the community is talking about.