NASA’s “Green” Fuel Seeks Safer Spaceflight By Finally Moving Off Toxic Hydrazine

July 1, 2019 by Tom Nardi 35 Comments

Spaceflight is inherently dangerous. It takes a certain type of person to willingly strap into what’s essentially a refined bomb and hope for the best. But what might not be so obvious is that the risks involved aren’t limited to those who are personally making the trip. The construction and testing of space-bound vehicles poses just as much danger to engineers here on the ground as it does to the astronauts in orbit. Arguably, more so. Far more individuals have given their lives developing rocket technology than have ever died in the cockpit of one of them.

Reddish brown exhaust of hydrazine thrusters

Ultimately, this is because of the enormous amount of energy stored in the propellants required to make a rocket fly. Ground support personnel need to exercise great care even when dealing with “safe” propellants, such as the classic combination of kerosene and liquid oxygen. On the other end of the spectrum you have chemicals that are so unstable and toxic that they can’t be handled without special training and equipment.

One of the most dangerous chemicals ever used in rocket propulsion is hydrazine; and yet from the Second World War to the present day, it’s been considered something of an occupational hazard of spaceflight. While American launch vehicles largely moved away from using it as a primary propellant, hydrazine is still commonly used for smaller thrusters on spacecraft.

When SpaceX’s Crew Dragon exploded in April during ground tests, the release of approximately one and a half tons of hydrazine and nitrogen tetroxide propellants required an environmental cleanup at the site.

But soon, that might change. NASA has been working on a project they call the Green Propellant Infusion Mission (GPIM) which is specifically designed to reduce modern spacecraft’s dependency on hydrazine. In collaboration with the Air Force Research Laboratory at California’s Edwards Air Force Base, the space agency has spearheaded the development of a new propellant that promises to not just replace hydrazine, but in some scenarios even outperform it.

So what’s so good about this new wonder fuel, called AF-M315E? To really understand why NASA is so eager to power future craft with something new, we first have to look at the situation we’re in currently.

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Logic And EEPROMs Bring VGA To Life, Sans Microcontroller

July 1, 2019 by Dan Maloney 9 Comments

For whatever reason, the Video Graphics Array standard seems to attract a lot of hardware hacks. Most of them tend to center around tricking a microcontroller into generating the signals needed to send images to a VGA monitor. We love those hacks, but this one takes a different tack – a microcontroller-free VGA display that uses only simple logic chips and EEPROMs.

When we first spied this project, [PH4Nz] had not yet shared his schematics and code, but has since posted everything on GitHub. His original description was enough to whet our appetite, though. He starts with a 27.175-MHz clock and divides that by 4 with a 74HCT163, which has the effect of expanding the 160×240 pixels image stored in one of the EEPROMs to 640×480. Two 8-bit counters keep track of horizontal and vertical positions, while the other EEPROM takes care of generating the Hsync and Vsync signals. It’s all quite hackish, but it works. [PH4Nz] tells us that the whole thing is in support of a larger project: an 8-bit computer made from logic chips. We’re looking forward to seeing that one too.

This isn’t the first microcontroller-less VGA project we’ve seen, of course. Here’s a similar one also based on EEPROMs, and one with TTL logic chips. And we still love VGA on a microcontroller such as the ESP32; after all, there’s more than one way to hack.

Thanks to [John U] for the tip.

Exploring Basement Humidity With A Raspberry Pi

July 1, 2019 by Dan Maloney 16 Comments

Sometimes a hack isn’t about building something cool. Sometimes it’s more tactical, where the right stuff is cobbled together to gather the information needed to make decisions, or just to document some interesting phenomenon.

Take this impromptu but thorough exploration of basement humidity undertaken by [Matthias Wandel]. Like most people with finished basements in their homes, [Matthias] finds the humidity objectionable enough to warrant removal. But he’s not one to just throw a dehumidifier down there and forget about it. Seeking data on how well the appliance works, [Matthias] wired a DHT22 temperature/humidity sensor to a spare Raspberry Pi to monitor room conditions, and plugged the dehumidifier into a Kill-A-Watt with a Pi camera trained on the display to capture data on electrical usage.

His results were interesting. The appliance does drop the room’s humidity while raising its temperature, a not unexpected result given the way dehumidifiers work. But there was a curious cyclical spike in humidity, corresponding to the appliance’s regular defrost cycle driving moisture back into the room. And when the dehumidifier was turned off, room humidity gradually increased, suggesting an unknown source of water. The likely culprit: moisture seeping up through the concrete slab, or at least it appeared so after a few more experiments. [Matthias] also compared three different dehumidifiers to find the best one. The video below has all the details.

We always appreciate [Matthias]’ meticulous approach to problems like these, and his field expedient instrumentation. He seems to like his creature comforts, too – remember the target-tracking space heater from a few months back?

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