Exploring Custom Firmware On Xiaomi Thermometers

December 8, 2020 by Tom Nardi 55 Comments

If we’ve learned anything over the years, it’s that hackers love to know what the temperature is. Seriously. A stroll through the archives here at Hackaday uncovers an overwhelming number of bespoke gadgets for recording, displaying, and transmitting the current conditions. From outdoor weather stations to an ESP8266 with a DHT11 soldered on, there’s no shortage of prior art should you want to start collecting your own environmental data.

Now obviously we’re big fans of DIY it here, that’s sort of the point of the whole website. But there’s no denying that it can be hard to compete with the economies of scale, especially when dealing with imported goods. Even the most experienced hardware hacker would have trouble building something like the Xiaomi LYWSD03MMC. For as little as $4 USD each, you’ve got a slick energy efficient sensor with an integrated LCD that broadcasts the current temperature and humidity over Bluetooth Low Energy.

You could probably build your own…but why?

It’s pretty much the ideal platform for setting up a whole-house environmental monitoring system except for one detail: it’s designed to work as part of Xiaomi’s home automation system, and not necessarily the hacked-together setups that folks like us have going on at home. But that was before Aaron Christophel got on the case.

We first brought news of his ambitious project to create an open source firmware for these low-cost sensors last month, and unsurprisingly it generated quite a bit of interest. After all, folks taking existing pieces of hardware, making them better, and sharing how they did it with the world is a core tenet of this community.

Believing that such a well crafted projected deserved a second look, and frankly because I wanted to start monitoring the conditions in my own home on the cheap, I decided to order a pack of Xiaomi thermometers and dive in.

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SLA 3D Printed Vortex Cooled Rocket Engine

December 8, 2020 by Danie Conradie 16 Comments

3D printing is an incredible tool for prototyping and development, but the properties of the materials can be a limiting factor for functional parts. [Sam Rogers] and colleagues at [AX Technologies] have been testing and developing a small liquid-fueled rocket engine and successfully used vortex cooling to protect a resin 3D printed combustion chamber. (Video, embedded below.)

Vortex cooling works by injecting oxygen into the combustion chamber tangentially, just inside the nozzle of the engine, which creates a cooling, swirling vortex boundary layer along the chamber wall. The oxygen moves to the front end of the combustion chamber where it mixes with the fuel and ignites in the center. This does not protect the nozzle itself, which only lasts a few seconds before becoming unusable. However, thanks to the modular design of the test engine, only the small nozzle section had to be reprinted for every test. While this part could be manufactured using a metal 3D printer, the costs are still very high, especially at this experimental stage. The clear resin parts also allow the combustion observed and more accurate conclusions to be drawn from every test.

This engine intended to be used as a torch igniter for a much larger rocket engine. Fuel is injected into the front of the combustion chamber, where a spark plug is located to ignite the oxygen-fuel mixture. The flow of the oxygen and fuel is controlled by two servo-operated valves connected to a microcontroller, which is mounted with the engine on linear rails. This allows the test engine to move freely, and push against a load cell to measure thrust. The spark is created before the valves are opened to prevent a delayed ignition, which can blow up the engine, and getting the valve sequence and timing correct is critical. Many iterations and destroyed parts later, the [AX Technologies] team achieved successful ignition, with a clear supersonic Mach diamond pattern in the exhaust.

This is just one more example of 3D printing and cheap electronics allowing impressive progress on a limited budget. Another example is [Joe Barnard]’s progress in getting a model rocket to land itself with a solid fuel engine. Companies and organisations have been using 3D printed components in rocket engines for a few years now, and we’ve even seen an open source version.

3D Printed Rigid Chain Mechanism

December 8, 2020 by Danie Conradie 34 Comments

One of the major advantages of 3D printing is the ability to quickly test and then iterate on mechanical designs. [gzumwalt] does a lot of this, and has recently been working on various versions of a rigid chain mechanism. (Video, embedded below.)

A rigid-chain mechanism is one way of fitting a long beam into a small box. It works similar to a zipper, meshing two separate “chains” with specially teeth designed to form a rigid beam. Due to clearances between the teeth, the beam tends to be a bit floppy. [gzumwalt] made various sizes of the mechanism, and also reduced the clearances on later versions to reduce the flop. He also integrated it into a cool “snake in a basket” automaton (second video below) by adding a reversible gearbox and a binary snap-action switch.

One possible use for this type of mechanism is for autonomously assembling long structures in space, as one of the 2017 Hackaday Prize finalist projects, ZBeam, proposed.

[gzumwalt] has not made the files available for download yet, but you can keep and eye on his Instructables pages for updates. He got a number of fascinating 3D printed devices already available, like a domino laying machine or a WiFi controlled rover.