Homebrew Foil And Oil Caps Change Your Guitar’s Tone

How any string instrument sounds depends on hundreds of factors; even the tiniest details matter. Seemingly inconsequential things like whether the tree that the wood came from grew on the north slope or south slope of a particular valley make a difference, at least to the trained ear. Add electronics into the mix, as with electric guitars, and that’s a whole other level of choices that directly influence the sound.

To experiment with that, [Mark Gutierrez] tried rolling some home-brew capacitors for his electric guitar. The cap in question is part of the guitar’s tone circuit, which along with a potentiometer forms a variable low-pass filter. A rich folklore has developed over the years around these circuits and the best way to implement them, and there are any number of commercially available capacitors with the appropriate mojo you can use, for a price.

[Mark]’s take on the tone cap is made with two narrow strips of regular aluminum foil separated by two wider strips of tissue paper, the kind that finds its way into shirt boxes at Christmas. Each of the foil strips gets wrapped around and crimped to a wire lead before the paper is sandwiched between. The whole thing is rolled up into a loose cylinder and soaked in mineral oil, which serves as a dielectric.

To hold the oily jelly roll together, [Mark] tried both and outer skin of heat-shrink tubing with the ends sealed by hot glue, and a 3D printed cylinder. He also experimented with a wax coating to keep the oily bits contained. The video below shows the build process as well as tests of the homebrew cap against a $28 commercial equivalent. There’s a clear difference in tone compared to switching the cap out of the circuit, as well as an audible difference in tone between the two caps. We’ll leave the discussion of which sounds better to those with more qualified ears; fools rush in, after all.

Whatever you think of the sound, it’s pretty cool that you can make working capacitors so easily. Just remember to mark the outer foil lead, lest you spoil everything.

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Understanding The T12 Style Soldering Iron Tip

Soldering irons and their tips come in a wide range of formats and styles, with the (originally Hakko) T12 being one of the more interesting offerings. This is because of how it integrates not only the tip and heating element, but also a thermocouple and everything else in a self-contained package. In a recent video [Big Clive] decided to not only poke at one of these T12 tips, but also do a teardown.

These elements have three bands, corresponding to the power supply along with a contact for the built-in thermocouple. After a quick trip to the Vise of Knowledge, [Clive] allows us a glimpse at the mangled remnants of a T12, which provides a pretty good overview of how these tips are put together.

Perhaps unsurprisingly, most of the length is a hollow tube through which the wires from the three contacts run. These power the ceramic heating element, as well as provide the soldering iron handle access to the thermocouple that’s placed near the actual tip.

With a simple diagram [Clive] explains how these T12 elements are then used to regulate the temperature, which isn’t too distinct from the average soldering iron with ceramic heating element, but it’s still nice to have it all integrated rather than having to try to carefully not damage the ceramic heater while swapping tips with the average soldering iron.

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