Author: Arya Voronova

498 Articles

Phoniebox: A Family-Friendly Simple Music Box

October 5, 2024 by 5 Comments

Ever hear of the Phoniebox project? If not – tune in, that’s a hacker’s project your entire family will appreciate. Phoniebox is a software suite and tutorial for building a jukebox controlled through RFID cards, and it can play audio from a wide variety of sources – music and playlists stored locally, online streams like internet radio stations, Spotify, podcasts of your choice, and so on. It’s super easy to build – get a Raspberry Pi board, connect an NFC reader to it, wire up a pair of speakers, and you’re set. You can assemble a PhonieBox together with your kids over the weekend – and many do.

Want some inspiration, or looking to see what makes Phoniebox so popular? Visit the Phoniebox gallery – it’s endearing to see just how many different versions have been built over the six years of project’s existence. Everyone’s Phoniebox build is different in its own special way – you bring the hardware, Phoniebox brings well-tested software and heaps of inspiration.

You already have a case to house a  Phoniebox setup – if you think you don’t, check the gallery, you’ll find that you do. Experiencing a problem? There’s a wealth of troubleshooting advice and tutorials, and a helpful community. Phoniebox is a mature project and its scale is genuinely impressive – build one for your living room, or your hacker’s lair, or your hackerspace. RFID-controlled jukeboxes are a mainstay on Hackaday, so it’s cool to see a project that gives you all the tools to build one.

This Bluetooth GATT Course Is A Must Watch

October 4, 2024 by 6 Comments

Bluetooth is a backbone technology for innumerable off-the-shelf and hacker devices. You should know how to work with it – in particular, nowadays you will certainly be working at the Bluetooth GATT (Generic Attribute) layer. This two-part project by [V. Hunter Adams] of Cornell fame spares no detail in making sure you learn Bluetooth GATT for all your hacking needs – not only will you find everything you could want to know, you also get example GATT server and client application codebases to use in your projects, designed to work with the commonly available Pi Pico W!

What’s better than a visual demonstration? The video below shows the GATT server running on a Pico W – handling six different parameters at once. [Hunter] pokes at the server’s characteristics with a smartphone app – sending string data back and forth, switching an LED, and even changing parameters of audio or video color output by the Pico. Flash the server code into your Pico W, play with it, read through it, and follow the tutorial to learn what makes it tick.
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V-Cut Vias Test Your Whole Panel At Once

October 4, 2024 by 9 Comments

We might consider PCB panels as simply an intermediate step towards getting your PCBs manufactured on the scale of hundreds. This is due to, typically, an inability to run traces beyond your board – and most panel generators don’t give you the option, either. However, if you go for hand-crafted panels or modify a KiKit-created panel, you can easily add extra elements – for instance, why not add vias in the V-Cut path to preserve electrical connectivity between your boards?

[Adam Gulyas] went out and tried just that, and it’s a wonderfully viable method. He shows us how to calculate the via size to be just right given V-Cut and drilling tolerances, and then demonstrates design of an example board with discrete component LED blinkers you can power off a coin cell. The panel gets sent off to be manufactured and assembled, but don’t break the boards apart just yet — connect power to the two through-hole testpoints on the frame, and watch your panel light up all at once.

It’s a flashy demonstration – even more so once you put light-diffusing spheres on top of the domes. You could always do such a trick with mousebites, but you risk having the tracks tear off the board, and, V-Cuts are no doubt the cleanest way to panelize – no edge cleaning is required after breaking the boards apart. Want to learn about panel design? We’ve written and featured multiple guides for you over the years.

Need High-Power Li-Ion Charging? How About 100 W

October 4, 2024 by 21 Comments

Ever want a seriously powerful PCB for charging a Li-Ion pack? Whatever you want it for, [Redherring32] has got it — it’s a board bearing the TPS25750D and BQ25713 chips, that lets you push up to 100 W into your 1S Li-Ion pack through the magic of USB Power Delivery (USB-PD).

Why do you need so much power? Well, when you put together a large amount of Li-Ion cells, this is how you charge it all at once – an average laptop might charge the internal battery at 30 W, and it’s not uncommon for laptop batteries to be dwarfed by hackers’-built packs.

A 4-layer creation peppered with vias, this board’s a hefty one — it’s not often that you see a Li-Ion charger designed to push as much current as possible into a cell, and the chips are smart enough for that. As far as the onboard chips’ capabilities go, the board could handle pack configurations from 1S to 4S, and even act as a USB-PD source — check the IC configuration before you expect to use it for any specific purpose.

Want a simpler charger, even if it’s less powerful? Remember, you can use PPS-capable PD chargers for topping up Li-Ion packs, with barely any extra hardware required.

3D Print A Stenciling Frame For Your PCB

October 3, 2024 by 14 Comments

For many a hacker, stenciling a board for the first time is a game-changing experience – the solder joints you get, sure do give your PCB the aura of a mass-manufactured device. Now, you might not get a perfect print – and neither did [Atul R]. Not to worry, because if you have a 3D printer handy, he’s showing you how to design a 3D-printed frame using Blender and TinkerCAD, making your solder paste print well even if you’re trying to rest a giant stencil on top of a tiny board.

[Atul]’s situation was non-characteristic – the project is a 2mm thick PCB designed to plug right into a USB port, so the usual trick of using some scrap PCBs wouldn’t work, and using a 3D-printed frame turned out to be key. To get it done, he exported a .wrl from KiCad, processed it in Blender, and then designed a frame with help of TinkerCAD. These techniques, no doubt, will translate into your CAD of choice – especially if you go with .step export instead of .wrl.

This kind of frame design will get you far, especially for boards where the more common techniques fail – say, if you need to assemble a double-sided board and one side is already populated. Don’t have a stencil? You could surely make a 3D printed stencil, too, both for KiCad boards and for random Gerber files. Oh, and don’t forget this 3D-printable stencil alignment jig, while you’re at it – looks like it ought to save you quite a bit of trouble.

Pi Zero Power Optimization Leaves No Stone Unturned

October 3, 2024 by 17 Comments

If you’ve ever designed a battery-powered device with a Pi Zero, you have no doubt looked into decreasing its power consumption. Generic advice, like disabling the HDMI interface and the onboard LED, is omnipresent, but [Manawyrm] from [Kittenlabs] goes beyond the surface-level, and gifts us an extensive write-up where every recommendation is backed with measurements. Armed with the Nordic Power Profiler kit and an SD card mux for quick experimentation, she aimed at two factors, boot time and power consumed while booting, and made sure to get all the debug information we could use.

Thanks to fast experimentation cycles and immediate feedback, we learn plenty of new things about what a Pi Zero does and when, and how we can tame various power-hungry aspects of its behavior. Disabling the GPU or its aspects like HDMI output, tweaking features like HAT and other peripheral probing, and even tactical overclocking during boot – it’s an extensive look at what makes a Pi Zero tick, and no chance for spreading baseless advice or myths.

All in all, this write-up helps you decrease the boot time from twelve seconds to just three seconds, and slash the power budget of the boot process by 80%. Some recommendations are as simple as config.txt entries, while others require you to recompile the kernel. No matter the amount of effort you can put into power optimization, you’ll certainly find things worth learning while following along, and [Manawyrm]’s effort in building her solar-powered Pi setup will help us all build better Pi-Zero-powered solar devices and handhelds.

Laptop GPU Upgrade With Just A Little Reballing

October 2, 2024 by 5 Comments

Modern gaming laptops are in an uncomfortable spot – often too underpowered for newest titles, but too bulky to be genuinely portable. It doesn’t help they’re not often upgradeable, so you’re stuck with what you’ve bought – unless, say, you’re a hacker equipped some tools for PCB reflow? If that’s the case, welcome to [TechModLab]’s video showing you the process of upgrading a laptop’s soldered-on NVIDIA GPU, replacing the 3070 chip with a 3080.

You don’t need much – the most exotic tool is a BGA rework station, holding the mainboard steady&stiff and heating a specific large chip on the board with an infrared lamp from above. This one is definitely a specialty tool, but we’ve seen hackers build their own. From there, some general soldering tools like flux and solder wick, a stencil for your chip, BGA balls, and a $20 USB-C hotplate are instrumental for reballing chips – tools you ought to have.

Reballing was perhaps the hardest step of the journey – instrumental for preparing the GPU before the transplant. Afterwards, only a few steps were needed – poking a BGA ball that didn’t connect, changing board straps to adjust for the new VRAM our enterprising hacker added alongside the upgrade, and playing with the driver process install a little. Use this method to upgrade from a lower-end binned GPU you’re stuck with, or perhaps to repair your laptop if artifacts start appearing – it’s a worthwhile reminder about methods that laptop repair shops use on the daily.

Itching to learn more about BGAs? You absolutely should read this article series by our own [Robin Kearey]. We’ve mostly seen reballing used for upgrading RAM on laptop and Raspberry Pi boards, but seeing it being used for an entire laptop is nice – it’s the same technique, just scaled up, and you always can start by practicing at a smaller scale. Now, it might feel like we’ve left the era of upgradable GPUs on laptops, and today’s project might not necessarily help your worries – but the Framework 16 definitely bucks the trend.

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