Every Ham Shack Needs A Ham Clock

Every ham radio shack needs a clock; ideally one with operator-friendly features like multiple time zones and more. [cburns42] found that most solutions relied too much on an internet connection for his liking, so in true hacker fashion he decided to make his own: the operator-oriented Ham Clock CYD.

A tabbed interface goes well with the touchscreen LCD.

The Ham Clock CYD is so named for being based on the Cheap Yellow Display (CYD), an economical ESP32-based color touchscreen LCD which provides most of the core functionality. The only extra hardware is a BME280 temperature and humidity sensor, and a battery-backed DS3231 RTC module, ensuring that accurate time is kept even when the device is otherwise powered off.

It displays a load of useful operator-oriented data on the touchscreen LCD, and even has a web-based configuration page for ease of use. While the Ham Clock is a standalone device that does not depend on internet access in order to function, it does have the ability to make the most of it if available. When it has internet access over the built-in WiFi, the display incorporates specialized amateur radio data including N0NBH solar forecasts and calculated VHF/HF band conditions alongside standard meteorological data.

The CYD, sensor, and RTC are very affordable pieces of hardware which makes this clock an extremely economical build. Check out the GitHub repository for everything you’ll need to make your own, and maybe even put your own spin on it with a custom enclosure. On the other hand, if you prefer your radio-themed clocks more on the minimalist side, this Morse code clock might be right up your alley.

This Printed Zipper Repair Requires No Unsewing

If a zipper breaks, a 3D printer might not be the first tool one reaches for — but it’s more feasible than one might think. [MisterJ]’s zipper slider replacement is the kind of 3D print that used to be the domain of well-tuned printers only, but most hobbyist printers should be able to handle it nowadays.

The two-part design allows installation without unsewing the zipper ends. Note the print orientation of the green part, which maximizes the strength of the peg by making the layer lines perpendicular to the load.

What really sets this design apart from other printed versions is its split construction. Putting a new slider onto a zipper usually requires one to free the ends of the zipper by unsewing them. [MisterJ]’s two-part design instead allows the slider to be assembled directly onto the zipper, without the hassle of unsewing and re-sewing anything. That’s a pretty significant improvement in accessibility.

Want to make some adjustments? Good news, because the files are in STEP format which any CAD program will readily understand. We remember when PrusaSlicer first gained native STEP support and we’re delighted that it’s now a common feature in 3D printer software.

[MisterJ]’s zipper slider design is available in a variety of common sizes, in both standard (zipper teeth face outward) and reverse (zipper teeth face inward) configurations. Naturally a metal slider is more durable than a plastic one, but being able to replace broken parts of a zipper with a 3D printer is a pretty handy thing. Speaking of which, you can also 3D print a zipper box replacement should the squarish bit on the bottom get somehow wrecked or lost.

Selective Ironing Adds Designs To 3D Prints

While working on a project that involved super-thin prints, [Julius Curt] came up with selective ironing, a way to put designs on the top surface of a print without adding any height.

For those unfamiliar, ironing is a technique in filament-based 3D printing that uses the extruder to smooth out top surfaces after printing them. The hot nozzle makes additional passes across a top surface, extruding a tiny amount in the process, which smooths out imperfections and leaves a much cleaner surface. Selective ironing is nearly the same process, but applied only in a certain pattern instead of across an entire surface.

Selective Ironing can create patterns by defining the design in CAD, and using a post-processing script.

While conceptually simple, actually making it work was harder than expected. [Julius] settled on using a mixture of computer-aided design (CAD) work to define the pattern, combined with a post-processing script. More specifically, one models the desired pattern into the object in CAD as a one-layer-tall feature. The script then removes that layer from the model while applying the modified ironing pattern in its place. In this way, one can define the pattern in CAD without actually adding any height to the printed object. You can see it in action in the video, embedded below.

We’ve seen some interesting experiments in ironing 3D prints, including non-planar ironing and doing away with the ironing setting altogether by carefully tuning slicer settings so it is not needed. Selective Ironing is another creative angle, and we can imagine it being used to embed a logo or part number as easily as a pattern.

Selective Ironing is still experimental, but if you find yourself intrigued and would like to give it a try head over to the GitHub repository where you’ll find the script as well as examples to try out.

Continue reading “Selective Ironing Adds Designs To 3D Prints”

It’s 1979 – What Exactly Did That ∫ Key Do?

[Michel Jean] asked a question few others might: what exactly is going on under the hood of a classic HP scientific calculator when one presses the key? A numerical integration, sure, but how exactly? There are a number of useful algorithms that could be firing up when the integral button is pressed, and like any curious hacker [Michel] decided to personally verify what was happening.

[Michel] implemented different integration algorithms in C++ and experimentally compared them against HP calculator results. By setting up rigorous tests, [Michel] was able to conclude that the calculators definitely use Romberg-Kahan, developed by HP Mathematician William Kahan.

Selected by HP in 1979 for use in their scientific calculators, the Romberg-Kahan algorithm was kept in service for nearly a decade. Was it because the algorithm was fast and efficient? Not really. The reason it was chosen over others was on account of its robustness. Some methods are ridiculously fast and tremendously elegant at certain types of problem, but fall apart when applied to others. The Romberg-Kahan algorithm is the only one that never throws up its hands in failure; ideal for a general-purpose scientific calculator that knows only what its operator keys in, and not a lick more.

It’s a pretty neat fact about classic HP calculators, and an interesting bit of historical context for these machines. Should you wish for something a bit more tactile and don’t mind some DIY, it’s entirely possible to re-create old HP calculators as handhelds driven by modern microcontrollers, complete with 3D-printed cases.

Thanks to [Stephen Walters] for the tip!

There Are No LEDs Around The Face Of This Clock

This unusual clock by [Moritz v. Sivers] looks like a holographic dial surrounded by an LED ring, but that turns out to not be the case. What appears to be a ring of LEDs is in fact a second hologram. There are LEDs but they are tucked out of the way, and not directly visible. The result is a very unusual clock that really isn’t what it appears to be.

The face of the clock is a reflection hologram of a numbered spiral that serves as a dial. A single LED – the only one visibly mounted – illuminates this hologram from the front in order to produce the sort of holographic image most of us are familiar with, creating a sense of depth.

The lights around the circumference are another matter. What looks like a ring of LEDs serving as clock hands is actually a transmission hologram made of sixty separate exposures. By illuminating this hologram at just the right angle with LEDs (which are mounted behind the visible area), it is possible to selectively address each of those sixty exposures. The result is something that really looks like there are lit LEDs where there are in fact none.

[Moritz] actually made two clocks in this fashion. The larger green one shown here, and a smaller red version which makes some of the operating principles a bit more obvious on account of its simpler construction.

If it all sounds a bit wild or you would like to see it in action, check out the video (embedded below) which not only showcases the entire operation and assembly but also demonstrates the depth of planning and careful execution that goes into multi-exposure of a holographic plate.

[Moritz v. Sivers] is no stranger to making unusual clocks. In fact, this analog holographic clock is a direct successor to his holographic 7-segment display clock. And don’t miss the caustic clock, nor his lenticular clock.

Continue reading “There Are No LEDs Around The Face Of This Clock”

Simple D-STAR Transceiver Uses Inexpensive Hardware

[Yeckel] recently put the finishing touches on an ambitious implementation of a simple D-STAR (Digital Smart Technologies for Amateur Radio) transceiver using some very accessible and affordable hardware. The project is D-StarBeacon, and [Yeckel] shows it working on a LilyGO TTGO T-Beam, an ESP32-based development board that includes a SX1278 radio module and GPS receiver. It even serves a web interface for easy configuration.

What is D-STAR? It’s a protocol used by radio operators for voice that also allows transmitting low-speed data, such as short text messages or GPS coordinates. While voice is out of scope for [Yeckel]’s project (more on that in a moment) it can do all the rest, including send images. That makes beacon-type functions possible on inexpensive hardware, instead of requiring a full-blown radio.

As mentioned, voice is a big part of D-STAR. While [Yeckel] was able to access the voice data, attempts to decode it were unsuccessful. A valiant effort, but we suppose voice decoding isn’t terribly relevant to beacon-type operations like transmitting APRS (Automatic Packet Reporting System).

So far as [Yeckel] is aware, D-StarBeacon is currently the only open-source implementation of a D-STAR radio available on the internet, which is pretty interesting. We’ve seen projects that touch indirectly on D-STAR, but nothing like this.

Watch it go through its paces in the video embedded below. Since the T-Beam is just a microcontroller development board, the user interface comes from an Android app on a mobile phone, which is why you see a phone in the video.

Continue reading “Simple D-STAR Transceiver Uses Inexpensive Hardware”

This LED Strip Clock Aims To Make Your Next One Easier, Too

At first glance, it may look like [Rybitski]’s 7-segment RGB LED clock is something that’s been done before, but look past the beautiful mounting. It’s not just stylishly framed; the back end is just as attentively executed. It’s got a built-in web UI, MQTT automation, so Home Assistant integration is a snap, and allows remote OTA updates, so software changes don’t require taking the thing down and plugging in a cable.

Continue reading “This LED Strip Clock Aims To Make Your Next One Easier, Too”