Author: Matt Varian

74 Articles

Dotterboard smt counter

Tame The Tape: Open-Source Dotterboard For Bulk SMT Parts

March 30, 2026 by 8 Comments

One of the great things about building electronics today is how affordable SMT components have become — sometimes just fractions of a cent each. That low price often means ordering far more than you need so you’ll have spares on hand the next time a project calls for them. Keeping track of exactly how many of each part you actually have, though, is rarely easy. To solve that problem, [John] built the Dotterboard, an open-source SMT tape counter.

While working on some of his other projects, [John] found himself managing thousands of tiny SMT parts and decided it was time to automate the counting. The Dotterboard takes inspiration from the BeanCounter — a compact, portable SMT tape counter — but expands the design to handle larger components beyond the 8 mm tapes the BeanCounter targets.

The Dotterboard is mostly 3D-printed and uses just a few common hardware parts such as springs and ball bearings. An OLED displays the current count, which comes from an encoder tracking movement and multiplying by the number of components per hole. At the heart sits an RP2040 Zero that needs nothing more than a single USB-C cable for power, unlike the bulky industrial SMT counters that demand AC outlets and desk space.

Be sure to check out all the details of the build on [John]’s website, and grab the files from his GitHub if you want to make your own. Let us know what are some projects you’ve done to save you the headache of doing the same task by hand for hours on end.

Continue reading “Tame The Tape: Open-Source Dotterboard For Bulk SMT Parts” →

pi 1990s brick phone

No More Paperweight: This Vintage Brick Phone Is Back Online

March 13, 2026 by 20 Comments

Remember those brick cellphones in the 1990s? They were comically large by today’s standards. These phones used the 1G network to communicate and, as such, have been unusable for decades now. However [Alan Boris] has resurrected this classic phone to operate today.

Originally costing as much as today’s top-of-the-line phones, but instead of weighing just a few ounces this classic Motorola DynaTAC 8000 Classic 2 tips the scales at a hefty 1.5 lbs. [Alan Boris] decided to not just bring the electronics back to life, but to even stuff a modern cellphone inside it to make it fully functional. Given the size of this phone, finding room for the new innards wasn’t much of a challenge. In fact, after the retrofit there was less in the phone than when it started life.

Using a perfboard and some tactile switches he was able to sense the button presses on the phone’s keypad and relay those to a Raspberry Pi Pico 2. The Pico in turn drove a small color LCD to replicate the original screen and controlled a pair of ADG729 boards used to dial the BM10 cellphone within this cellphone. The BM10 is a cellphone about the size of a 9V battery, making it easy to put inside the DynaTAC and bring the handset back to the modern cellular network.

Thanks [Alan Boris] for the tip! Be sure to check out our other cellphone hacks as well as some of our other retrofit hacks.

Continue reading “No More Paperweight: This Vintage Brick Phone Is Back Online” →

Mimisbrunnur

Calculator Case To Scratch-Built Pocket E-Reader

March 11, 2026 by 7 Comments

E-readers are an awesome creation allowing you to display digital information in a way that requires little battery life. While there’s plenty of very impressive models to chose from on the commercial market, it’s also possible to build one yourself — which is exactly what [kaos-69] did in his Mimisbrunnur project, creating a truly unique e-reader from scratch.

While looking through old junk at home, [kaos-69] came across a case that held a calculator and pen at one point in the distant past. The pen was gone and the calculator no longer functioned but the case held promise. He removed the calculator and got some parts on order. For the e-paper display he went with a 5.83-inch unit that just fit inside the spring-loaded case. The Mimisbrunnur is powered by a 2000 mAh LiPo battery, with a micro SD card reader for storing what will be displayed. The brains come from an RP2040 microcontroller on an Adafruit Feather breakout board, which worked out great as it already takes care of battery management and the 24-pin interface for the e-paper display.

There are also eight buttons that live below the display for user interface, and even some LEDs to aid in reading in the dark. The depth of the case allowed all this to be connected with the use of a perfboard and some risers to set the screen forward, allowing the battery to live behind it. Using the Mimisbrunnur is pretty straightforward with the eight buttons sitting below icons on the screen giving you clear guidance on how to turn the page, add a bookmark, or browse the SD card for another file to open.

We’ve seen some impressive DIY e-readers over the years, such as the dual-screen Diptyx and the Open Book. But this project is an excellent reminder that a device doesn’t have to be complex to get the job done.

6502 based laptop

Retro Rover: LT6502 Laptop Packs 8-Bit Power On The Go

February 17, 2026 by 9 Comments

Making your own laptop can be a challenging project, but a doable one, especially given the large number of options available today for computing. Of course nothing says you need to use a modern component in your build, and in the LT6502 project by [TechPaula] they didn’t go with a modern RPi or the like, nope went right back to about 50 years ago to use a 6502 at the heart of this DIY laptop build.

The 6502 is an 8-bit microprocessor from the 1970s, found in the Commodore 64 and Apple II. This wasn’t their first venture into 8 MHz world of the 6502, prior to this laptop build there was a desktop build the PC6502 bringing this chip of old into a PC/104 form factor. The LT6502 adds in the things you’d expect with a laptop, a 9-inch foldable screen, a 10,000 mAh battery, several external ports for things such as serial console and USB-C charging. A custom keyboard adds in low-profile switches as well as including a HDSP-style 8-character display, a great addition for a modern take on this vintage chip. Onboard there is 46 KB of RAM and with the addition of the CompactFlash for storage the LT6502 runs EhBASIC which we’ve seen before in some other great projects.

The case is mainly 3D-printed safely enclosing the custom PCBs for both the keyboard and motherboard, and providing a satisfying glow with the built-in LEDs within. All of the files are up on the project’s site so be sure to swing by and check out both this and the desktop PC/104 predecessor to it. Great job [TechPaula], looking forward to seeing the future installments on the LT6502 such as implementing the included internal expansion slot.

Toybox Tractor: Plywood, Lathe Hacks, And 350W Of Fun

February 5, 2026 by 14 Comments

When you think of a toy tractor, what probably comes to mind is something with fairly simple lines, maybe the iconic yellow and green, big rear tires, small front ones. Well, that’s exactly what [James] built, with simple, clean lines and a sturdy build that will hold up to driving around off-road in the garden. This Tractor is a great build, combining CAD, metal and wood work, some 3D printing, and electronics.

Starting at the power plant for the build, [James] went with a 350W DC motor powered by a 36V Li-ion battery from an e-bike. The motor turns a solid rear axle he made on a mini-lathe, connected to a set of riding lawn mower wheels. The mini-lathe spindle bore was too small to accommodate the shaft, and the lathe was not long enough to use the tailstock, so [James] had to get creative, using a vice and a piece of wood to make a stand–in tailstock, allowing him to turn this custom rear axle. The signature smoothly curved bonnet was made possible with plywood and body filler, rather than the sheet metal found on full-sized tractors. In fact, most of the build’s frame used plywood, giving it plenty of strength and, once painted, helping give it the appearance of a toy pulled out of a toybox.

This build had a bit of many domains in it, and all combined into a fantastic final result that no doubt will bring a smile to any face that gets to take the Tractor for a ride. Thanks [James] for documenting your build process, the hacks needed to pull off the tough bits along the way in making this fun toy. If you found this fun, be sure to check out another tractor related project.

ESP32 BTE Keyboard

Wired To Wireless: ESP32 Gives Your USB Keyboard Bluetooth

January 23, 2026 by 35 Comments

Few things rival the usability and speed of a full-sized keyboard for text input. For decades, though, keyboards were mostly wired, which can limit where you use your favorite one. To address this, [KoStard]’s latest project uses an ESP32 to bridge a USB keyboard to BLE devices.

The ESP32-S3 packs a ton of fantastic functionality into its small size and low price—including USB-OTG support, which is key here. Taking advantage of this, [KoStard] programmed an ESP32-S3 to host a keyboard over its USB port while connecting via BLE to devices like cellphones.

There are some slick tricks baked in, too: you can pair with up to three devices and switch between them using a key combo. Some of you might be wondering how you can just plug a microcontroller into a keyboard and have it work. The truth is, it doesn’t without extra hardware. Both the keyboard and ESP32-S3 need power. The simplest fix is a powered USB hub: it can be battery-powered for a truly mobile setup, or use a wired 5V supply so you never have to charge batteries.

We love seeing a simple, affordable microcontroller extend the usefulness of gear you already have. Let us know in the comments about other hacks you’ve used to connect keyboards to devices never designed for them.

Continue reading “Wired To Wireless: ESP32 Gives Your USB Keyboard Bluetooth” →

Chamber-Master

Chamber Master: Control Your 3D Printer Enclosure Like A Pro

December 31, 2025 by 10 Comments

Having an enclosed 3D printer can make a huge difference when printing certain filaments that are prone to warping. It’s easy enough to build an enclosure to stick your own printer in, but it can get tricky when you want to actively control the conditions inside the chamber. That’s where [Jayant Bhatia]’s Chamber Master project comes in.

This system is built around the ESP32 microcontroller, which provides control to various elements as well as hosts a web dashboard letting you monitor the chamber status remotely. The ESP32 is connected to an SSD1306 OLED display and a rotary encoder, allowing for navigating menus and functions right at the printer, letting you select filament type presets and set custom ones of your own. A DHT11 humidity sensor and a pair of DS18B20 temperature sensors are used to sense the chamber’s environment and intake temperatures.

One of the eye-catching features of the Chamber Master is the iris-controlled 120 mm fan mounted to the side of the chamber, allowing for an adjustable-size opening for air to flow. When paired with PWM fan control, the amount of airflow can be precisely controlled.

Continue reading “Chamber Master: Control Your 3D Printer Enclosure Like A Pro” →