Hackaday Podcast 094: Fake Sun, Hacked Super Mario, Minimum Viable Smart Glasses, And 3D Printers Can’t Do That

November 20, 2020 by Mike Szczys 3 Comments

Hackaday editors Elliot Williams and Mike Szczys traverse the hackerscape looking for the best the internet had to offer last week. Nintendo has released the new Game & Watch handheld and it’s already been hacked to run custom code. Heading into the darkness of winter, this artificial sun build is one not to miss… and a great way to reuse a junk satellite dish. We’ve found a pair of smartglasses that are just our level of dumb. And Tom Nardi cracks open some consumer electronics to find a familiar single-board computer doing “network security”.

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (~60 MB)

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Remoticon Video: Firmware Reverse Engineering Workshop With Asmita Jha

November 19, 2020 by Mike Szczys 4 Comments

Taking things apart to see how they work is an important part of understanding a system, and that goes for software as much as for hardware. You can get a jump start on your firmware reverse engineering skills with Asmita Jha’s workshop which was presented live at the Hackaday Remoticon. The video has just been published, and is found below along with a bit more on what she covered in her hands-on labs.

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3D Printer Lets You Play “Will It Shred?”

November 19, 2020 by Mike Szczys 22 Comments

[Brian Brocken] is at it again, building mechanisms that are as striking in their aesthetic as they are in their function. This time around, he’s extended a project we recently featured by adding a menacing 3D-printed shredder attachment. When you hear “3D-printed shredder” you think that paper is all you’ll be able to feed it, but this beast can eat its own by shredding parts from failed prints.

His original goal in building the high-torque 3D-printed gear box we looked at back in August was to show that 3D printed parts can be functional and not merely decorative. Using it as a winch to pull a car did a good job of that, but this goes much further. The very nature of shredder blades is to tear apart objects, but the forces that destroy those things are also present on the shredder parts themselves. Still, as you can see in the video below, the counter-rotating twin-shaft shredder mechanism does its work without catastrophic damage to the blades which were printed with “least 25 percent infill for the structural parts”, and up to five outer perimeters.

The result is a shredder that can gobble up small pieces of failed prints, in addition to chewing on paper, cardboard, and polystyrene with ease. [Brian] does show a few failures along the way, all in the gearbox itself. The first was a defect in the housing that let an gear shaft pop loose and was fixed up with a reprint. The second is a catastrophic gear failure when trying to shred a soda bottle. This is not surprising as PET is quite tough and not brittle like the waste prints were. The shredder teeth got bogged down, and the power of the motor strips teeth from a few gears. But when working, it’s oddly satisfying to watch that powerful gear ratio chip away at sacrificial materials.

If you’re more on the prowl for a way to usefully recycle your plastics, set the 3D-printed stress test of this one aside and take a look at the plastic shredder Fablab RUC built out of metal and plywood a few years back.

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Sorting Thousands Of Drill Bits

November 17, 2020 by Mike Szczys 42 Comments

[Austin Adee] came into some drill bits. A lot of them actually. But when thousands of assorted sizes are delivered in one disorganized box, are they actually useful? Not unless you’re drilling holes where diameter doesn’t matter.

So two projects were at hand: finding a place to store a few hundred different sizes of bits, and tackling the actual sorting itself. In the end, he used input from a digital caliper alongside a Python script that showed him where to put them.

The start of the tray design process was a bit of a research project, establishing the common sizes and how many would fit into a given space. This data was used to spin up the layout for trays with 244 different pockets to hold the bits. The pockets were CNC milled, but getting labels for each to work with the laser engraver was a bit of a hack. In the end, filling in the letters with white crayon really makes them pop, despite [Austin’s] dissatisfaction with the level of contrast.

But wait, we promised you an epic sorting hack! Unfortunately there’s no hopper, vibration feed, and sorting gantry that did this for him (now if it were perler beads he’d have been all set). Still, the solution was still quite a clever one.

A set of digital calipers with a Bluetooth connection sends the dimension back to a python script every time you press the capture button. That script find the pocket for the nearest size and then highlights it on a map of the drill bit drawer displayed on the computer monitor. In the end the trays fit into a wide tool chest drawer, and are likely to keep things organized through exactly one project before everything is once again in disarray.

[Austin] mentions a lag of up to one second for the Bluetooth calipers to do their thing. For assembly-line style work, that adds up. We remember seeing a really snappy reaction time on these digital calipers hacked for wireless entry.

Kipp Bradford Discusses The Entanglement Of Politics And Technology

November 17, 2020 by Mike Szczys 8 Comments

Kipp Bradford wrapped up his keynote talk at the Hackaday Remoticon with a small piece of advice: don’t built bridges in the middle of the ocean. The point is that a bridge must connect two pieces of land to be useful and if technology isn’t useful to humanity, does it matter at all?

In reality we build bridges in the middle of the ocean all the time as each of us finds nonsensical reasons to learn new skills and try things out. But when it comes time to sit down and make an organized end goal, Kipp wisely asks us to consider the impact we’d like that work to have on the world. Equally importantly, how will we make sure completed work actually gets used? This is where the idea of politics in technology comes to play, in the sense that politics is a major mechanism for collective decision-making within a society.

Currently the CTO of Treau, and a Lecturer and Researcher at Yale, Kipp delivered this keynote live on November 7th. Kipp was an expert judge for the Hackaday Prize in 2017 and 2018. The video of his talk, and a deeper look at the topics, are found below.

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Hackaday Podcast 093: Hot And Fast Raspberry Pi, Dr. Seuss Drone, M&M Mass Meter, And FPGA Tape Backup

November 13, 2020 by Mike Szczys No comments

Hackaday editors Mike Szczys and Elliot Williams wrangle the epic hacks that crossed our screens this week. Elliot ran deep on overclocking all three flavors of the Raspberry Pi 4 this week and discovered that heat sinks rule the day. Mike exposes his deep love of candy-coated chocolates while drooling over a machine that can detect when the legume is missing from a peanut M&M. Core memory is so much more fun when LEDs come to play, one tiny wheel is the power-saving secret for a very strange multirotor drone, and there’s more value in audio cassette data transfer than you might think — let this FPGA show you how it’s done.

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (~70 MB)

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Three-Wheeled Turret Car Looks Like It Should Be Orbiting Thunderdome

November 12, 2020 by Mike Szczys 31 Comments

In a post-apocalyptic world, this is the hacker you want rebuilding society. He’s showing off a three-wheeled go-kart that pivots the cockpit as it steers. A hand crank mounted at the center of the vehicle pivots each of the three wheels in place, but keeps the driver facing forwards with a matching rotation. Hit up the video after the break to see it for yourself.

The real question here is, how did he pull this off? The watermark on the video shows that this was published by [wo583582429], a user on Douyin (the platform known as TikTok in the US). We plied our internet-fu but were unable to track down the user for more of the juicy details we crave. If you have a lead on more info, leave it in the comments below. For now, please join us in speculating on this build.

This is a pretty good closeup of one of the wheel assemblies. First question is how does the turning mechanism work? Since all three wheels and hub are smoothly coordinated it’s likely this is a planetary gearing setup where the inner ring has teeth that turn the rings around the tires themselves. However, we can see a spring suspension system which makes us doubt the lower ring surrounding the tire would stay engaged with a planetary gear. What do you think?

Trying to figure out how control and locomotion happens is even more of a head-scratcher. First guess is that it’s electric from the mere simplicity of the setup and this closeup shows what looks like a circuit breaker and wires connecting to batteries on either side of the suspension system. But where is the electric motor?

It’s a horrible image, but this is the best we can do for a view of the other side of the wheel assembly. There is a box that appears to be made from aluminum mounted to the wheel frame. After a few hundred times through the demo video we don’t think there’s a chain drive going down to the axle. It doesn’t look like there is a hub motor at play here either. We wondered if there was a second smaller wheel under the top of the frame to drive the main tire, but again, the suspension system would make this unfeasible and at points in the video there is clear daylight. Spend some time reviewing the ~~Zapruder~~ demo film below and when you figure all of this out, clue the rest of us in please!

It’s awesome seeing bootstrapped vehicles come to life. One of our favorites remains this all-terrain motorcycle that has no problem taking on stairs.

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