Edge-lit Musical Birthday Card

October 10, 2012 by Mike Szczys 2 Comments

[Monirul Pathan] decided to make the card as unique as this gift when getting ready for a birthday. He designed and built his own musical card with LED edge-lit acrylic to display the message.

The electronic design seeks to keep things as flat as possible. The card-shaped acrylic panel has a void to fit the PCB exactly, and the components are relatively flat. One thing we found quite interesting is that the ATtiny85 which drives the device is surface mounted, but it is not a surface mount component. The layout includes though-hole pads, but instead of drilling holes [Monirul] clipped off the excess of the DIP legs and soldered the remainder directly to the copper. We suppose this isn’t going to get a lot of use so it just needs to hold together for one day.

As you can see in the video after the break, the speaker plays ‘Happy Birthday’ followed by ‘Under the Sea’. At the same time, four blue LEDs pulse to the music, lighting up the words that are engraved in the plastic.

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Raspberry Pi Foundation Looks At Counterfeit Apple Power Supplies

October 10, 2012 by Mike Szczys 42 Comments

The Raspberry Pi foundation is in a somewhat unique position. They always test the units that get returned to them in hopes that they can improve the design. They often request that the power supply also be sent back with the RPi unit, as we know the board will not work well if the PSU can’t source enough current. And so they’ve been able to get a look at several counterfeit iPhone chargers. This is not one of the recommended ways to power the RPi, but their ability to collect failed hardware means that they have identified three different fakes on the market.

Seen here is a genuine Apple product on the left. The others are fake, with the easiest way of spotting them being the shiny chrome plug connectors. The genuine part has a matte finish on the connectors. There is also a difference in the chamfering, and even a variation on the orientation of the USB port on some of them. Unfortunately we don’t get a look inside, which is what we really wanted. But you can see in the video after the break that weighing the adapter will also give it away as a fake, showing that the components within probably vary quite a bit. This reminds us of some other fake PSUs that have been exposed.

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Papercraft Flash Reflector

October 10, 2012 by Mike Szczys 13 Comments

We never use the flash on our point-and-shoot. It has a way of washing out every image we take. But [Joey] has a different solution to the problem. He shows us how to make a papercraft flash reflector that will still light up your subject without washing out everything in the foreground.

[Joey] is perfectly aware that at first glance it would seem you need to have a reflective forehead for this to work. But the reflector is actually set up to aim the flash toward the ceiling. Since most ceilings are white this will reflect the light back into the room, dispersing it at the same time. His write-up includes a link to a PDF of the pattern. After cutting it out, one side is coated in black electrical tape, the other is left white to reflect the light. The design includes a tab that slides into the hot shoe of his Nikon DSLR to position it in front of the pop-up flash.

Desktop Mill Built As A High School Project

October 10, 2012 by Mike Szczys 43 Comments

This desktop mill would be impressive coming from anyone, but we’re really excited that it was made as a high school project. [Praneet Narayan] built it during his design and technology class. As his build log shows, he worked with a range of different tools to make sure he had a rock-solid platform on which to mount the motors and cutting head.

The uprights of the frame are made from two steel plates. After hacking them to rough shape with a plasma cutter he finished the edges with a mill. The two parts were then tack welded together so that the mounting holes could be drilled in one step, ensuring alignment between the two sides. The rest of the frame parts are built from extruded rails but he did machine a set of mounting plates to pull it all together. You can see the finished machine milling a message in MDF in the clip after the break.

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100,000 Lumen Chandelier Is Like Having The Sun A Few Feet Above Your Head

October 10, 2012 by Mike Szczys 45 Comments

[Michail] doesn’t mess around when it comes to lighting. He built this 100,000 Lumen chandelier to make sure his office is bright during the dreary months. The thought is that it will provide the health benefits of long sunny day. It has been hanging for about a year now, and he slowly came to the realization that it’s several times too bright for indoor use.

We know where he’s coming from though. When it’s dark at 5 pm we want it to be plenty bright inside. He started with an incandescent bulb, then moved through compact fluorescent and halogen bulbs before deciding to undertake the build. What you see above are 150W Metal Halide lamps. There is some danger to using these without an enclosure. They do emit some UV light and they can explode. So whenever you buy a fixture that uses them there’s a sheet of filtering safety glass sealing up the enclosed sockets. [Michail] decided not to bother with this safety feature, instead depending on the benefits of an electronic ballast. He says these reduce the chances of an explosion sending scorching hot glass shrapnel your way.

As we mentioned earlier, his conclusion is that just one of these bulbs is enough to illuminate his small office.

Oscilloscope VFD Repair Like Doing Brain Surgery On Yourself

October 9, 2012 by Mike Szczys 11 Comments

[Jerry Pommer] has an old Tektronix 2236 that is having some issues. Just to the right of the top corner of the screen is a VFD display that is used to show various numerical measurements. Unfortunately this has stopped working, so he made the oscilloscope probe itself in order to trouble-shoot the situation.

The entire repair process was filmed and you can see the 42-minute job embedded after the break. There’s a lot of stuff crammed inside that oscilloscope, and we see a tour of it all at the beginning of the video. Once [Jerry] gets down to business he traces the problem to a JK Flip-Flop used to feed the display. The output appears correct at first, but the clock signal is not functioning as expected. His solution is to use an MSP430 chip to replace the Flip-Flop functions.

The confidence to try this repair was sparked by [Todd Harrington’s] car-stereo VFD repair video.

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Gravity Bike

October 9, 2012 by Mike Szczys 73 Comments

This bicycle has no pedals and really nothing that resembles a seat. It’s not so much a way to get around as it’s a way to get down. Down from the mountain, and down low to the pavement. This is a gravity bike built by the guys at S.I.N. Cycles.

The frame is a long triangle which stretches the wheel base to make room for the rider. After getting the layout just right and welding the frame together they added the rather unorthodox building step of pouring molten lead into the hollow frame tube. This bike is used to descend a mountain road with the force of gravity, so the extra weight will help pull it just a bit faster. There’s one thing you’ll want to make sure is working before you climb aboard — the single front brake which you’ll need when coming into the curves. Check out some ride footage on this thing in the video after the break.

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