Upgrading PC Cooling With Software

March 9, 2024 by Bryan Cockfield 21 Comments

As computing power increases with each new iteration of processors, actual power consumption tends to increase as well. All that waste heat has to go somewhere, and while plenty of us are content to add fans and heat sinks for a passable air-cooled system there are others who prefer a liquid cooling solution of some sort. [Cal] uses a liquid cooler on his system, but when he upgraded his AMD chip to one with double the number of cores he noticed the cooling fans on the radiator were ramping quickly and often. To solve this problem he turned to Python instead of building a new cooling system.

The reason for the rapid and frequent fan cycling was that the only trigger for the cooling fans available on his particular motherboard is CPU temperature. For an air cooled system this might be fine, but a water cooled system with much more thermal mass should be better able to absorb these quick changes in CPU temperature without constantly adjusting fan speed. Using a python script set up to run as a systemd service, the control loop monitors not only the CPU temperature but also the case temperature and the temperature of the coolant, and then preferentially tries to dump heat from the CPU into the thermal mass of the water cooler before much ramping of cooling fans happens.

An additional improvement here is that the fans can run at a much lower speed, reducing dust in the computer case and also reducing noise compared to before the optimizations. The computer now reportedly runs almost silently unless it has been under load for several minutes. The script is specific to this setup but easily could be modified for other computers using liquid cooling, and using Grafana to monitor the changes can easily be done as [Cal] also demonstrates when calibrating and testing the system. On the other hand, if you prefer a more flashy cooling system as a living room centerpiece, we have you covered there as well.

PC Fan Controller Works On Most Operating Systems

October 27, 2023 by Bryan Cockfield 13 Comments

For better or worse, most drivers for PC-related hardware like RGB components and fan controllers are built for Windows and aren’t generally of the highest quality. They’re often proprietary and clunky, and even if they aren’t a total mess they generally won’t work on Linux machines at all, or even on a headless setup regardless of OS. This custom fan controller, on the other hand, eschews the operating system almost entirely in favor of an open-source fan controller board that can be reached over a network instead.

The project’s creator, [Sasa], experimented with fan splitters to solve his problems, but found that these wouldn’t be the ideal solution given the sheer number of fans he wanted in his various computers, especially in his network-attached storage machine. For that one he wanted ten fans, with control over them in custom groups that would behave in certain ways depending on what the computer was doing. His solution uses two EMC2305 five-fan controller chip which communicates over I2C on a custom PCB with a RP2040 at the center. This allows the hardware to communicate with USB to the host computer for updating firmware and controlling over the network. There’s also a 1-wire and I2C bus exposed in case any external sensors need to be integrated into this system as well. To get power for all of those fans, the board uses a SATA connector to get power from the computer’s power supply.

With the PCB built and all of the connections to the host computer made, the custom board is able to control up to 10 fans in any custom configuration without needing a monitor or a driver since it is accessible over the network through an API. It’s also open-source so any changes to the firmware or hardware can easily be made for most air-cooled PC situations. If you’re less concerned about the internal case temperature and more concerned about all the heat your PC is dumping into a living space, you might want to look into venting your PC outside instead.

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Jenny’s Daily Drivers: SerenityOS, And In Particular, Ladybird

October 10, 2023 by Jenny List 35 Comments

As we continue on with the series in which I take a different OS for a spin every month I am afraid, dear reader, that this month I have a confession to make. Our subject here isn’t a Daily Driver at all, and it’s not the fault of the operating system in question. Instead I’m taking a look at a subject that’s not quite ready for the big time but is interesting for another reason. The OS is SerenityOS, which describes itself as “a love letter to ’90s user interfaces with a custom Unix-like core“, and the reason I’m interested in it comes from its web browser. I know that the OS is very much a work in progress and I’ll have to forgo my usual real hardware and run it in QEMU, but I’ve heard good things about it and I want to try it. The browser in question is called Ladybird, and it’s interesting because it has the aim of creating a modern fully capable cross-platform browser from scratch, rather than being yet another WebKit-based appliance.

A Pleasant Trip Into The 1990s

Part of a Linux desktop with the SerenityOS build instructions in the background, a terminal having built the OS, and the OS itself in a QEMU window. — My first look at SerenityOS after building it.

SerenityOS isn’t ready to be installed on real hardware, and there’s no handy ISO to download. Instead I had to clone the repository to my Linux machine and run the build script to compile the whole thing, something I was very pleased to observe only took about 40 minutes. It creates a hard disk image and opens QEMU for you, and you’re straight into a desktop.

When they mention ’90s user interfaces they definitely weren’t hiding anything, because what I found myself in could have easily been a Windows 9x desktop from the middle of that decade. There are a bunch of themes including some Mac-like ones, but should you select the “Redmond” one, you’re on very familiar ground if you had a Microsoft environment back then. It’s only skin-deep though, because as soon as you venture into a command line shell there’s no DOS to be found. This is a UNIX-like operating system, so backslashes are not allowed and it’s familiarly similar to an equivalent on my Linux box. The purpose of this review is not to dive too far into the workings of the OS, but suffice it to say that both the underpinnings and the desktop feel stable and as polished as a Windows 95 lookalike can be. The various bundled utilities and other small programs seem to work well, and without any hint of the instabilities I’ve become used to when I’ve experimented with other esoteric operating systems. Continue reading “Jenny’s Daily Drivers: SerenityOS, And In Particular, Ladybird” →

An Almost Invisible Desktop

June 3, 2023 by Dave Rowntree 28 Comments

When you’re putting together a computer workstation, what would you say is the cleanest setup? Wireless mouse and keyboard? Super-discrete cable management? How about no visible keeb, no visible mouse, and no obvious display?

That’s what [Basically Homeless] was going for. Utilizing a Flexispot E7 electronically raisable standing desk, an ASUS laptop, and some other off-the-shelf parts, this project is taking the idea of decluttering to the extreme, with no visible peripherals and no visible wires.

There was clearly a lot of learning and much painful experimentation involved, and the guy kind of glazed over how a keyboard was embedded in the desk surface. By forming a thin layer of resin in-plane with the desk surface, and mounting the keyboard just below, followed by lots of careful fettling of the openings meant the keys could be depressed. By not standing proud of the surface, the keys were practically invisible when painted. After all, you need that tactile feedback, and a projection keeb just isn’t right.

ChatGPT-inspired machine learning mouse emulator

Moving on, never mind an ultralight gaming mouse, how about a zero-gram mouse? Well, this is a bit of a cheat, as they mounted a depth-sensing camera inside a light fitting above the desk, and built a ChatGPT-designed machine-learning model to act as a hand-tracking HID device. Nice idea, but we don’t see the code.

The laptop chassis had its display removed and was embedded into the bottom of the desk, along with the supporting power supplies, a couple of fans, and a projector. To create a ‘floating’ display, a piece of transparent plastic was treated to a coating of Lux labs “ClearBright” transparent display film, which allows the image from the projector to be scattered and observed with sufficient clarity to be usable as a PC display. We have to admit, it looks a bit gimmicky, but playing Minecraft on this setup looks a whole lotta fun.

Many of the floating displays we’ve covered tend to be for clocks (after all timepieces are important) like this sweet HUD hack.

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Charger Caddy Shows What 3D Printers Were Meant For

July 30, 2021 by Bryan Cockfield 9 Comments

As computers became more popular in the late 80s and into the 90s, they vastly changed their environments. Of course the technological changes were obvious, but plenty of other things changed to accommodate this new technology as well. For example, furniture started to include design elements to accommodate the desktop computer, with pass-through ports in the back of the desks to facilitate cable management. While these are less common features now there are plenty of desks still have them, this 3D printed design modernizes them in a simple yet revolutionary way.

While these ports may have originally hosted thick VGA cables, parallel printer cables (if they would fit), and other now-obsolete wiring, modern technology uses simpler, smaller solutions. This doesn’t mean that they aren’t any less in need of management, though. This print was designed to hold these smaller wires such as laptop chargers, phone chargers, and other USB cables inside the port. A cap on the top of the print keeps everything hidden until it is lifted by hand, where a cable can be selected and pulled up to the top of the desk.

While it might seem like a simple project at first, the elegance of this solution demonstrates excellent use of design principles and a knack for integrating slightly older design decisions with modern technology. If you have a 3D printer and a cable management port on your desk, the print is available on Thingiverse. Not every project needs a complicated solution to solve a problem, like this automatic solar tracker we recently saw which uses no complicated electronics or algorithms to reliably point itself at the sun.

Hackaday Links: March 21, 2021

March 21, 2021 by Dan Maloney 31 Comments

If you think you’re having a bad day at work, pity the poor sysadmin at Victoria University of Wellington in ~~Australia~~ New Zealand, who accidentally nuked the desktops of pretty much everyone at the university. This apparently happened last week and impacted everyone connected to the university network with a Windows machine, which had any files stored on their desktops deleted and also appears to have reset user profiles to the default state. This caused no end of consternation, especially among those who use their desktop folder to organize work in progress; we’d imagine more than one student at VUW is hating life right now for not storing work on a backed-up network drive. The problem seems to have started with an attempt to clean up files and profiles left behind by former students; how that escalated to nuking files on the desktop will require some ‘splaining.

Speaking of mea culpas, there was quite a dustup this week in the Cricut community. It started when the maker of CNC cutting machines announced its intention to limit uploads to their online design software unless the user signs up for a $10 a month account. After getting an earful from the users, the CEO of the company announced that these changes would be delayed until the end of 2021. That decision still didn’t sit well with the community, which includes a fair number of users designing PCBs, and two days later, the CEO announced that they were throwing in the towel on the whole plan, and that everything was going back to status quo ante. Story over? We’ll see — it seems like Cricut has tipped its hand here that they’re looking to extract more money from the users, and the need for that likely hasn’t gone away just because they relented. As Elliot Williams pointed out when we discussed the whole debacle, it’s easy to see how Cricut could start adding new features to the paid version of their software, basically abandoning the free user base. We’ll have to see how the obviously vociferous community responds to something like that.

Much interesting news from Mars this week, where the Perseverance rover is getting used to its new home and getting itself ready to roll. Late last week, Perseverance successfully dropped the “belly pan” that was covering the sensitive instruments under the rover, including the Adaptive Sample Caching system that will seal up Martian core samples and drop them out onto the surface for later pickup. This seemingly simple task was a critical one; had the pan not cleanly separated, the mission could have been severely impacted. Perseverance also did a little test drive this week, and recorded what it sounds like to drive on Mars. The audio clip is 16 minutes long, and the noises coming from the billion-dollar rover are just awful at times. We hear clunks and clanks and squeals galore, and while we’re sure they all have a good explanation and will provide valuable engineering data, they sound somewhat alarming to us.

But not so alarming as the sounds that must have come from a Jeep that suffered a bad tow job recently. The cringe-making story starts with a brand-new Jeep being towed on its wheels behind a motorhome, which allows the RV owners to park their rig and still have something to drive around in while they camp. The towed vehicle, or “pusher”, is normally equipped with a manual transmission, as towing with the wheels on the ground for extended distances is easier with them. Unfortunately, the Jeep’s owner set up the shift levers wrong and left the transmission in first gear, with the transfer case in low range. The linked article estimates the gearing ratios meant that the poor Jeep’s engine was being spun at something like 54,000 RPM; chances are good the engine exploded long before that point. The damage shown in the video accompanying the article is just brutal — the oil pan and bell housing are gone, the bottom of the crankcase is blown out, and at least two pistons and their share of the crankshaft are missing in action. We feel sorry for the owner, but really wish the Jeep had had a belly cam like the one on Perseverance.

Desktop Wind Tunnel Brings Aerospace Engineering To The Home Gamer

November 20, 2020 by Mike Szczys 10 Comments

Computer simulation is indispensable in validating design and used in every aspect of engineering from finite element analysis to traffic simulation to fluid dynamics. Simulations do an amazing job and at a fraction of the time and expense of building and testing a scale model. But those visceral ah-ha moments, and some real-world gremlins, can be easier to uncover by the real thing. Now you don’t need a university research or megacorp lab to run aerodynamic study IRL, you can just build a functional desktop wind tunnel for a pittance.

[Mark Waller] shows off this tidy little design that takes up only about two feet of desk space, and includes the core features that make a wind tunnel useful. Air is pulled through the tunnel using a fan mounted at the exhaust side of the tunnel. The intake is the horn-like scoop, and he’s stacked up a matrix of drinking straws there to help ensure laminar flow of the air as it enters the tunnel. (The straw trick is frequently used with laminar flow water fountains). It also passes through a matrix of tubes about the diameter of a finger at the exhaust to prevent the spin of the fan from introducing a vortex into the flow.

For analysis, five tubes pipe in smoke from an vape pen, driven into the chamber by an aquarium pump. There’s a strip of LEDs along the roof of the tunnel, with a baffle to prevent the light shining on the black rear wall of the chamber for the best possible contrast. The slow-motion video after the break shows the effectiveness of the setup.

Whether you’re a Hackaday Editor cutting their own glider wing profiles using foam and hot wire, or just want to wrap your head around how different profiles perform, this will get you there. And it’ll do it at a fraction of the size that we’ve seen in previous wind tunnel builds.

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