Building A Monster Floodlight Out Of Scrap

When the apocalypse comes, we want [Justin] on our team! He made a hefty 400 W work light out of four 100 W LEDs mounted to a giant, aluminum slab-like heat sink he had lying around. He manufactured a diffuser for the LEDs by cutting down what appeared to be a old broken fluorescent light fixture’s cover, with side plates bolted into place for good measure. [Justin] does a lot of metalwork in his projects, and you can see it the precision with which he bolts the various parts together into a rather slick assembly.

The LEDs run off 110 V, and [Justin] soldered one of those white iPhone USB chargers in to power four small fans that are mounted on the heat sink fins backing up the LEDs. Then he mounted a ball joint onto the underside so the thing could be pointed wherever, with the other end of the joint attached to what might be the tripod from a standing work light.

Now all he needs is a control system, like this arcade button workshop light or this fully controllable workshop lighting rig.

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Creating Modular Storage Out Of Used Filament Spools

[Alec Richter] had a good idea on how he could convert the leftover filament spindles from his 3D printer into multi-compartment storage. An empty spindle is fitted with several trays that rotate out from the circle for easy access. With multiple spools rotating on a central axle, you can really see how a bunch of parts could be organized in a column, though not being able to see through the sides probably limits its use somewhat — most of the modular component storage we’ve seen has clear trays.

He has designed drawer bases with removable compartment trays, along with alignment jigs to help you get the drawer installed perfectly the first time. You can download the designs (14 files!) but you need to sign up for an account first. Also, [Alex]s designs fit very specific spindles so be sure of your measurements, etc.

Hackaday is awash in posts about modular storage, like this computer tower turned storage shelf and this technique for using peanut butter jars for storage.

[mucho apreciado for the tip, George!]

Hackaday Prize Entry: Open Bike Shoe

Shoes are some of the most complex pieces of equipment you can buy. There’s multiple materials ranging from foam to weird polyesters in a simple sneaker, and if you dig into shoes for biking, you’ll find some carbon fiber. All these layers are glued together, stitched, and assembled into a functional piece of exercise equipment, with multiple SKUs for each size. It’s really amazing.

Accordingly, [marcs] created N+ Open Bike Shoe Platform, the purpose of which is to create open source,  customizable, and repairable shoe platform based on 3D printing, though with other techniques like rubber molding and sewing fabric uppers are included as well.

The project breaks down its signature shoe into all its various parts: heel, toe tread, insole, upper, and so on. With each part individually customizable, the shoe can be tailored to suit each individual, all while part of a cradle-to-grave lifecycle that allows shoe parts to be replaced, repaired, or recycled.

Making Braille Signs Out Of PCBs

[jg] recently passed some damaged Braille signs and took on the challenge of repairing them. Informed by his recent work on PCB lapel pins, [jg] immediately thought of using circuit boards for this project. He’d noticed that round solder pads made for uniform hills of solder, and this reminded him of the bumps in Braille.

He began by reading up on the standards of the Braille Authority of North America, which stipulates a dot height of 0.6mm. He loaded up the PharmaBraille font system and laid it out the dots in photoshop, then and imported it into KiCad and laid out the boards. When the PCBs had arrived from OSH Park, [jg] soldering up the pads (lead free, but of course) to see if he could get the hills to 0.6mm. He’s experimenting with different methods of melting the solder to try to get more even results.

Braille interfaces crop up a surprising amount in hacker projects. This refreshable Braille display and keyboard and the Braigo LEGO Braille printer are prime examples.

[thanks, Drew!]

Hackaday Prize Entry: Radio Telescope Interferometer

Radio telescopes are one of the dark arts of science. Not only do you have to deal with RF wizardry, the photons you’re detecting are so far out of the normal human experience that you really don’t know what you’re looking at. It’s hard, but that’s the point — there’s a lot to learn with a radio telescope.

[alfazoOm]’s entry in the 2017 Hackaday Prize seeks to counteract a two-part problem: first, there is a dearth of educational radio interferometers in Latin America. Secondly, in Colombia, there’s only so much clear sky so radio astronomy is the preferred technique. Even though they’re so close to the equator, a lot of the northern stars can be seen as well. His interferometer, IMFR11GHz, answers both of those challenges.

IMFR11GHz is a Michelson interferometer, in which a light source is split into two beams, which are reflected by mirrors back to the detector. [alfazoOm] is basing his telescope off of the Stony Brook radio interferometer, though he is designing custom hardware that can position the dish in whatever direction the operator desires with an Alt-Az mount. The control system consists of an ESP32 microcontroller with an IMU and two stepper motors controlling azimuth and elevation. This is awesome citizen science, and a great entry in the Hackaday Prize.

Hackaday Prize Entry: Arduino Video Display Shield

The Arduino is the standard for any introduction to microcontrollers. When it comes to displaying video, the bone stock Arduino Uno is severely lacking. There’s just not enough memory for a framebuffer, and it’s barely fast enough to race the beam. If you want video from an Arduino, it’s either going to be crappy, or you’re going to need some magic chips to make everything happen.

[MagicWolfi]’s 2017 Hackaday Prize entry consists of an video display shield that would be so easy to use that, according to the project description, it could be a substitute for the classic Blink sketch.

The project centers around the VLSI VS23S010D-L chip, which packs 1 Megabit SPI SRAM with serial and parallel interfaces. An integrated video display  sends the composite video signal to display, with the mode depending on how many colors and what resolution is desired: for instance, at 640×400 you can display 16 colors. As he describes it, not 4K video but definitely Joust. The chip expects 3.3 V logic so he made use of a MC74LVX50 hex buffer to tailor the Arduino’s 5 V. Currently he’s working on revision two of the shield, which will include SPI flash memory.

You can follow along with the project on Hackaday.io or the current shield design can be found in [MagicWolfi]’s GitHub repository.

The Most Useless Tools You Can’t Seem To Part With

I’m a tool person. No matter how hard I try, I eventually end up with a bunch of tools that I just can’t bear to banish from my workshop. Why? I’m gonna keep it 100%: it’s the same emotion behind hoarding — fearing that you might need a thing later and not be able to have it.

The stuff costs money, and if you have to script to buy a bunch of tools pertaining to Project X, you expect to still have and probably need those very same tools — even if they have to sit in a box on my shelf for 20 years, taunting me every time I have to move it to one side.  “Heat-bending element” the box’s label describes at tool I haven’t used in at least 5 years. I have a bunch of these white elephants. I’ll probably need to heat-bend acrylic real soon… yeah.

I’ve found that pretty much everyone in our crowd can relate. You buy a special tool for one project and it was expensive and tremendously helpful, and since then it’s been sitting around uselessly. You certainly couldn’t part with it, what if you needed it again? So you store it in your house for 20 years, occasionally coming across it when looking for something else, but it never actually gets used.

Join me now in a walk down our memory lane of useless tools.

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