ATtiny Watering Timer Turns Off The Water When You Forget

ATtiny Water Timer

A pal of [Kyle’s] was regularly leaving his sprinkler on for too long. He also had forgotten to turn the water off while topping off his pool a couple of times, an embarrassing and wasteful situation. Being such a good friend, [Kyle] offered to make him a water timer. This isn’t a regular water timer that turns the water on and off at the same time every day. This device allows the user to push a button to have the unit switch on a solenoid valve, permitting water flow. After a predetermined amount of time the unit removes power to the solenoid valve which stops the water flow, successfully preventing pool overflows and excessive watering.

[Kyle] started off his design using a 555 chip to do the counting. He quickly became worried that timer lengths over 10 minutes would cause inconsistent functionality due to the leakage current of the capacitor and the charge current of the resistor. There are ways around this, but rather than complicate the design he switched to an ATtiny microcontroller. The added benefit of the ATtiny is that he could connect up a potentiometer to adjust the on-time without replacing parts or making a new unit. When the potentiometer is turned, the on-board LED will flash a number of times which corresponds with the delay in minutes. Ten flashes means a 10 minute delay. It’s a simple and clear interface.

As if the home etched PCB wasn’t cool enough, [Kyle] 3D printed up a case for the unit. The case permits access to the screw terminals and has provisions for the indicator LEDs. Check out the integrated flap in the top of the case. When this portion of the case is pushed in, it presses the PCB-mounted on/off switch.

If you are interested in making one, all of the files and code are available on [Kyle’s] site.

via [dangerous prototypes]

More Pole Climbing Bots, Haul Antennas And Bikes

Pole Climbing Robot

A few days ago we posted about a Pole Climbing Device. Since then we’ve gotten a few emails with tips about other pole climbers. We are going to talk about two of those here, they are completely different from each other and have completely different uses. Who knew there was such a variety of pole climber bots out there?

First up is this an antenna-wielding bot that climbs up poles in order to promote over the air communications. The system is called E-APS (Emergency Antenna Platform System) and is used by enthusiasts to turn any ol’ parking lot lamp post into an antenna tower. This particular machine has a large rectangular frame made from extruded aluminum. There are four wheels, two of which are driven by what appears to be a car power window motor. The weight of the antenna forces each set of two wheels to be pressed up against opposite sides of the pole, creating enough friction to not only support the unit but allow it to travel up and down the pole. There is not a lot of explanation about the build but there are a lot of detailed photos of the final product. We saw E-APS in action at MakerFaire New York 2013, and it was very impressive.

We’ve covered this next device before but it’s worth mentioning again. The project assumes that no bike lock is strong enough to deter the most persistent thief. Instead of locking your bike up and hoping for the best, this ‘theft preventer’ hikes your bike up out of the reach of would-be bike nabbers. So how do you get your bike down once it is up the pole? A remote control fob, of course.

There are 2 cool videos of these inventions after the break…..

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Wooden Case Sega Saturn Laptop

CNC'ed Wooden Case for Sega Saturn

Remember the Sega Saturn? You know, that short-lived game system of the mid 90’s. Well, [c_mon] is still a fan and decided to make a portable version with a built in screen.

As you can see from the photos, the main case is made from wood, plywood to be exact. Several pieces of the plywood were cut out using a CNC Router and laminated together to achieve the full height needed to enclose the internal electronics. The finished case takes up a little less real estate than the original, however it is slightly taller.

You may recognize the screen as an old PSOne unit. The screen was taken part and housed in it’s own wooden enclosure which is hinged to the main case. The video is supplied to the screen by a composite output from the Saturn. There is no unique CD lid either, the screen functions as one when it is folded down. For sound there are a couple built in powered speakers that tap into the stock audio output.

To ad a little pizzazz, [c_mon] routed in a groove in the top to accept some EL wire. There are also some cool engravings in the wooden case, including the Saturn Automobile Manufacturer logo on the top of the screen lid…. whoops!

CNC'ed Wooden Case for Sega Saturn

 

IPad Finds New Home In Mac Classic

Who of us out there don’t have a spare iPad and Mac Classic kicking around? If you are one of those lucky folks then this project is for you. [site hirac] has made a pretty neat stand for an iPad made out of a Mac Classic case (translated). It just happens that the screens of the Mac Classic and iPad are pretty darn close in size. Although the screen size is similar, the resolution is not. The original Macintosh Classic had a black and white screen with a resolution of 512 × 342 pixels. The iPad’s resolution of 1024 x 768 pixels has 450% more pixels than the original Mac.

To get the iPad to fit correctly, the case had to be significantly modified. First, all of the internals of the Mac were removed, leaving just an empty case. The front panel of the case was removed and a slot on the left side is made. This slot helps to allow the iPad to slide into the Mac. On the inside of the front panel quite a few of injection molded supports were trimmed away for clearance. A slot was also cut in the left side of the rear case half. When the case is re-assembled, the slots in the front and rear halves provide a large enough hole for the iPad to fit through. Oddly, there are some plastic features on the front panel that are at just the right height to hold the iPad in the ideal location to line up with the screen cutout in the case.

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Pole Climbing Device Runs Up Flags And Undies

Tubular Drive travels up and down poles

Driving a carriage up and down a cylindrical object isn’t the most popular activity but that is certainly no reason not to build such a device. Check out [Ryan’s] creation that does just that, he calls it a Tubular Drive.

There isn’t much going on here, basically there are 4 wheels that grip a pipe. Two of those wheels have integrated gears and are driven by a DC motor. The remaining two wheels are idlers. When power is applied to the motor, two of the wheels spin, which then moves the entire assembly down the pole. A quick reversal in polarity brings the unit back the other way.

With those 3D printed plastic wheels you may think that traction would be an issue but [Ryan] insists that it is not a problem. The ABS wheels were treated with an acetone bath to smooth out the print layers and the distance between the wheels can be adjusted using a couple of bolts. Together that allows enough surface contact and pressure to ensure slip-free traveling.

Although the wheels were made to grip 1/2″ electrical conduit, it would be very easy to adapt this design to fit around and climb up all sorts of cylindrical objects, maybe even rope! Perhaps v-wheels with a spring tensioner system would allow for traveling on different size tubes while also adjusting for any variation in the diameter of a single tube.

[Ryan] says version two will have a linear encoder and be driven by a stepper motor. Check out the video after the break…

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Brushless DC Motor Used For High Speed CNC Spindle

Brushless DC Motor CNC Spindle

Brushless DC motors are common place in RC Vehicles. They are small, light, fast and can be inexpensive. [Raynerd] wanted a new spindle for his CNC machine and thought that a brushless DC motor would be a great platform to build from.

[Raynerd] started with an off the shelf motor that had an 8mm shaft. This shaft size was important because the motor shaft was to be replaced with an ER16 collet arbor of the same size. A collet is a device used to hold cutting tools by collapsing a segmented ring around the tool. Collets allows for quick tool changes while providing a strong clamping force. ER16 is a designation of one of many collet standards.

The main housing was machined out of aluminum specifically for this project. This housing holds two radial load ball bearings that support the new rotating collet arbor. There’s another bearing in this assembly, a thrust washer this time, that keeps the arbor from moving axially in the housing.

The 12 volt output of a standard ATX power supply was used to power the system for testing purposes. A general RC Vehicle electronic speed control and a servo tester work in conjunction to manually regulate the spindle speed. Check out the bench test video and an exploded photo after the break.

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Fischertechnik CNC Machine Looks Innocent Whilst Cutting Your Face

FischerTechnik + Arduino CNC Milling Machine

Hallo iedereen! All the way from the Netherlands comes this fairly unique CNC milling machine built by a handful of Mechanical Engineering students over at the Delft University of Technology. These guys only had one week to build the mill in order to fulfill a requirement of their Mechtronics class. Unfortunately, directly after showing the machine worked, it had to be disassembled.

If the frame looks a little toy-ish, it’s because it is. This particular system is called Fischertechnik and the main support beams are similar to that of aluminum extrusion (ex 80/20, Misumi) except that it is made from nylon. Notice the extremely long cutting bit and comparatively abnormal large Z axis travel capability. What this system lacks in rigidity is made up by being able to carve a very 3D shape with steep sides without the machine hitting the work piece. The loss of rigidity was totally acceptable since the team was only planning on cutting foam and the project’s purpose was to learn mechanics and automation.

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