3D Printed Screw Compressor Revisited

[Indeterminate Design] tried to 3D print a screw compressor some time ago but wasn’t satisfied with the result. He’s trying it again, and you can check it out in the video below. You can also download the 3D printable files.

This isn’t a 3D-printed keychain. The screw threads have to mesh with a small space between them, and the design is not trivial. Even if you don’t want to build your own, the look inside the engineering behind these devices is interesting, and there is quite a bit of background about how the rotor’s shapes are optimized.

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FM Radio Is Discriminating

AM radios were easy to understand. The strength of the signal goes up and down, and the audio follows. FM radio is a little more difficult. [AllAmericanFiveRadio] has an old tube FM set and takes us on a tour of how the FM discriminator works. You can see the video below.

The first step is to look at the IF signal on the scope. It is hard to see, but the frequency is changing, and that’s the basis of modulation that the discriminator has to resolve.

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Simulating Cellular Biology In The Browser

[Technistuff] read a paper about simulating a “minimal” cell — apparently a cell with only 493 genes. This led to a goal: reproduce the simulation in TypeScript so it can run in a web browser. Why? We don’t know, but it is an interesting look at both in-depth biology and how to handle complex simulations. The code is available on GitHub.

For a point of reference, E. Coli has over 4,500 genes. The cell in question — JCVI-syn3A — actually has seven more genes than truly necessary. The data for this bacteria is available from a research lab, again, using GitHub.

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Computer Logic Spins With No Electricity

We’ve often said you can make a logic gate out of darn near anything. [The Action Lab] agrees and just released a video showing how he made some logic gates from chains and gears. Along the way, he makes the case that the moving chain is an analog for electric current. The demonstration uses a commercial toy known as Spintronics, but if you are mechanically handy, you could probably devise your own setup using 3D printing or gears.

A spring wound motor is a “battery.” Gears act like resistors and junctions to distribute “current” in multiple directions. Seeing series and parallel resistance as moving chains is pretty entertaining and might help someone new learn those concepts.

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Z80 I/O Madness

While the 8080 started the personal computer revolution, the Z80 was quickly a winner because it was easier to use and had more capabilities. [Noel] found out though that the Z80 OUT instruction is a little odd and, in fact, some of the period documentation was incorrect.

Many CPUs used memory-mapped I/O, but the 8080 and Z80 had dedicated I/O addressing pins and instructions so you could fill up the memory map with actual memory and still have some I/O devices. A quick look in the famous Zak’s book on Z80 programming indicates that an instruction like OUT (C),A would write the A register to the output device indicated by the BC register pair (even though the instruction only mentions C. However, [Noel] missed the note about the B register and saw in the Zilog documentation that it did. Since he didn’t read the note in the Zak’s book until later, he assumed it was a discrepancy. Therefore, he went to the silicon to get the correct answer.

Breadboarding a little Z80 system allowed him to look at the actual behavior of the instruction. However, he also didn’t appreciate the syntax of the assembly language statements. We’ve done enough Z80 assembly that none of it struck us as particularly crazy, especially since odd instruction mnemonics were the norm in those days.

Still, it was interesting to see him work through all the instructions. He then looks at how Amstrad used or abused the instructions to do something even stranger.

If you want to breadboard a minimal Z80 system, consider this one. If you enjoy abuse of the Z80 I/O system, you don’t want to miss this Z80 hack for “protected mode.”

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Tech In Plain Sight: Windshield Frit

You probably see a frit every day and don’t even notice it. What is it? You know the black band around your car’s windshield? That’s a frit (which, by the way, can also mean ingredients used in making glass) or, sometimes, a frit band. What’s more, it probably fades out using a series of dots like a halftone image, right? Think that’s just for aesthetics? Think again.

Older windshields were not always attached firmly, leading to them popping out in accidents. At some point, though, the industry moved to polyurethane adhesives, which are superior when applied correctly. However, they often degrade from exposure to UV. That’s a problem with a windshield, which usually gets plenty of sunlight.

The answer is the frit, a ceramic-based baked-on enamel applied to both sides of the windshield’s edges, usually using silk screening. The inner part serves as a bonding point for the adhesive. However, the outer part blocks UV radiation from reaching the adhesive. Of course, it also hides the adhesive and any edges or wiring beneath it, too.

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Deep Dive Into 3D Printing Nozzles

[Lost in Tech] set out to examine a variety of 3D printing nozzles. Before he got there, though, he found some issues. In particular, he found that his current crop of printers don’t take the standard E3D or MK8 nozzles. So, instead, he decided to examine various nozzles under the microscope.

Unsurprisingly, each nozzle had a tiny hole at the end, although the roundness of the hole varied a bit from nozzle to nozzle. As you might expect, more expensive nozzles had better orifices than the cheap ones. Grabbing pictures of nozzles at magnification isn’t easy, so he set up a special image stacking setup to get some beautiful images (and he has another video on how that works).

But the real star of the video is when he virtually travels into the orifice to show the innermost details of the nozzle from the inside out. This let him visualize the smoothness and finish. The Creality nozzles looked very good and weren’t terribly expensive. Many of the expensive nozzles were quite good. However, as you would expect, the quality of cheap nozzles were all over the place.

By the end, [Lost in Tech] speculates if the non-standard nozzles are a way to prevent you from buying low-cost nozzles and eating into sales or if they are a way to prevent you from buying low-cost nozzles that may give you poor print quality. What do you think?

There’s more than one way to look inside a nozzle. We just buy our nozzles, but some people make their own.

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