Stripped Clock Wheel Gets A New Set Of Teeth, The Hard Way

March 29, 2023 by 14 Comments

If there’s one thing we’ve learned from [Chris] at Clickspring, it’s that a clockmaker will stop at nothing to make a clock not only work perfectly, but look good doing it. That includes measures as extreme as this complete re-toothing of a wheel from a clock. Is re-toothing even a word?

The obsessive horologist in this case is [Tommy Jobson], who came across a clock that suffered a catastrophic injury: a sudden release of energy from the fusee, the cone-shaped pulley that adjusts for the uneven torque created by the clock’s mainspring. The mishap briefly turned the movement into a lathe that cut the tops off all the teeth on the main wheel.

Rather than fabricate a completely new wheel, [Tommy] chose to rework the damaged one. After building a special arbor to hold the wheel, he turned it down on the lathe, leaving just the crossings and a narrow rim. A replacement blank was fabricated from brass and soldered to the toothless wheel, turned to size, and given a new set of teeth using one of the oddest lathe setups we’ve ever seen. Once polished and primped, the repair is only barely visible.

Honestly, the repaired wheel looks brand new to us, and the process of getting it to that state was fascinating to watch. If the video below whets your appetite for clockmaking, have we got a treat for you.

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MOSFET Heater Is Its Own Thermostat

March 29, 2023 by 16 Comments

While we might all be quick to grab a microcontroller and an appropriate sensor to solve some problem, gather data about a system, or control another piece of technology, there are some downsides with this method. Software has a lot of failure modes, and relying on it without any backups or redundancy can lead to problems. Often, a much more reliable way to solve a simple problem is with hardware. This heating circuit, for example, uses a MOSFET as a heating element and as its own temperature control.

The function of the circuit relies on a parasitic diode formed within the transistor itself, inherent in its construction. This diode is found in most power MOSFETs and conducts from the source to the drain. The key is that it conducts at a rate proportional to its temperature, so if the circuit is fed with AC, during the negative half of the voltage cycle this diode can be probed and used as a thermostat. In this build, it is controlled by a set of resistors attached to a voltage regulator, which turn the heater on if it hasn’t reached its threshold temperature yet.

In theory, these resistors could be replaced with potentiometers to allow for adjustable heat for certain applications, with plastic cutting and welding, temperature control for small biological systems, or heating other circuits as target applications for this type of analog circuitry. For more analog circuit design inspiration, though, you’ll want to take a look at some classic pieces of electronics literature.

Linux Fu: Gum Up Your Script

March 29, 2023 by 11 Comments

We often write quick bash scripts and judging by the comments, half of us use bash or a similar shell to pop out quick, useful scripts, and half of us think that’s an abomination, and you should only use bash for your command line and resort to something more like a traditional language to do anything else. If you’re in the former camp, you’re probably cursing your allegiance when you need to make your bash scripts more interactive.

Gum can help. It’s a utility that can handle your script input and output with a little flair while requiring almost no effort on your part.

The command looks simple, but it has twelve subcommands, each with myriad options. But you can break down the functions into a few simple categories. The input commands let you prompt for a line of input or a bunch of lines of input. You can also create a pick list or a yes/no type of prompt. There’s also a file picker and a filter, sort of like fzf.

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Two-Tube Spy Transmitter Fits In The Palm Of Your Hand

March 29, 2023 by 13 Comments

It’s been a long time since vacuum tubes were cutting-edge technology, but that doesn’t mean they don’t show up around here once in a while. And when they do, we like to feature them, because there’s still something charming, nay, romantic about a circuit built around hot glass and metal. To wit, we present this compact two-tube “spy radio” transmitter.

From the look around his shack — which we love, by the way — [Helge Fykse (LA6NCA)] really has a thing for old technology. The typewriter, the rotary phones, the boat-anchor receiver — they all contribute to the retro feel of the space, as well as the circuit he’s working on. The transmitter’s design is about as simple as can be: one tube serves as a crystal-controlled oscillator, while the other tube acts as a power amplifier to boost the output. The tiny transmitter is built into a small metal box, which is stuffed with the resistors, capacitors, and homebrew inductors needed to complete the circuit. Almost every component used has a vintage look; we especially love those color-coded mica caps. Aside from PCB backplane, the only real nod to modernity in the build is the use of 3D printed forms for the coils.

But does it work? Of course it does! The video below shows [Helge] making a contact on the 80-meter band over a distance of 200 or so kilometers with just over a watt of power. The whole project is an excellent demonstration of just how simple radio communications can be, as well as how continuous wave (CW) modulation really optimizes QRP setups like this.

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Weird Electric Jet Skis Are Hitting The Waves

March 29, 2023 by 68 Comments

When it comes to reducing emissions from human sources, we’re at the point now where we need to take a broad-based approach. It’s not enough to simply make our cars more efficient, or start using cleaner power plants. We need to hit carbon zero, and thus everything has to change.

To that end, even recreational watercraft are going electric in this day and age. Several companies are developing motor-powered models that deliver all the fun without the emissions. But to do that, they’re taking to the air.

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Robot 3D Prints Giant Metal Parts With Induction Heat

March 29, 2023 by 36 Comments

While our desktop machines are largely limited to various types of plastic, 3D printing in other materials offers unique benefits. For example, printing with concrete makes it possible to quickly build houses, and we’ve even seen things like sugar laid down layer by layer into edible prints. Metals are often challenging to print with due to its high melting temperatures, though, and while this has often been solved with lasers a new method uses induction heating to deposit the metals instead.

A company in Arizona called Rosotics has developed a large-scale printer based on this this method that they’re calling the Mantis. It uses three robotic arms to lay down metal prints of remarkable size, around eight meters wide and six meters tall. It can churn through about 50 kg of metal per hour, and can be run off of a standard 240 V outlet. The company is focusing on aerospace applications, with rendered rocket components that remind us of what Relativity Space is working on.

Nothing inspires confidence like a low-quality render.

The induction heating method for the feedstock not only means they can avoid using power-hungry and complex lasers to sinter powdered metal, a material expensive in its own right, but they can use more common metal wire feedstock instead. In addition to being cheaper and easier to work with, wire is also safer. Rosotics points out that some materials used in traditional laser sintering, such as powdered titanium, are actually explosive.

Of course, the elephant in the room is that Relativity recently launched a 33 meter (110 foot) tall 3D printed rocket over the Kármán line — while Rosotics hasn’t even provided a picture of what a component printed with their technology looks like. Rather than being open about their position in the market, the quotes from CEO Christian LaRosa make it seem like he’s blissfully unaware his fledgling company is already on the back foot.

If you’ve got some rocket propellant tanks you’d like printed, the company says they’ll start taking orders in October. Though you’ll need to come up with a $95,000 deposit before they’ll start the work. If you’re looking for something a little more affordable, it’s possible to convert a MIG welder into a rudimentary metal 3D printer instead.

EPROM Does VGA

March 29, 2023 by 16 Comments

If you wanted to create a VGA card, you might think about using an FPGA. But there are simpler ways to generate patterns, including an old-fashioned EPROM, as [DrMattRegan] points out in a recent video.

Generating video signals is an exercise in periodicity. After all, an old-fashioned CRT just scans at a certain horizontal frequency and refreshes the entire screen each time it starts over. VGA is made to drive this technology. An EPROM chip can easily generate repeating patterns when driven by a counter at a known frequency.

As you might expect, there were a few software glitches to work out, but in the end, the circuit did its job, displaying a fixed image on a VGA monitor.

If you haven’t run into [Matt] before, he has a complete series on how he built a “wire-by-wire” Apple II clone. We will warn you, though. Don’t click on the link unless you have some spare time. The 18 videos take over two hours to work through, but there is some beautiful prototyping and a lot of good information in them.

You can go even lower tech for a VGA card, if you like. Just try not to look like this breadboard.

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