Pyrotechnic Star Machine

Star_Pump_Cutaway

[Robert McMullen] designed and built this fascinating, fully automated, pyrotechnic star pump (Google cache). It was made as a project requirement for his engineering program — The inspiration? He also happens to be a member of the Olin College Fire Arts club.

Let’s backtrack for a second. What is a pyrotechnic star any ways? They are the pyrotechnic pellets that make up the heart of all projectile type fireworks. Usually either a metal dust, compound or salt, they are what makes the pretty colours and “stars” of the fireworks. Only problem? If they aren’t made right they can be rather dangerous. Luckily, [Robert] chose one of the safest methods: pumping. The basic concept is that the star mixture is damp as it is pressed into a cylindrical shape, and then cut and dispensed, ready for use after a drying period.

The machine is a very slick mechanical contraption that is even a bit mesmerizing to watch. There’s lots of info on his blog, and even the technical drawings and Solidworks files are available! If this all seems rather familiar, [Robert] built a similar machine that creates waterproof fuses.

Stick around after the break to see it in action! Unfortunately we regret to inform you… blowing up of the stars is not included.

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Handwriting Suck? Build A Machine To Do It For You

calligraphy-machine

Children of the information age are doomed to have the worst handwriting just for lack of use if nothing more. But some students at Olin College harnessed technology to find a solution to that problem. Meet Herald, a CNC machine that can produce beautiful calligraphy.

The machine uses a gantry to move the writing tip along the X and Y axes. The flexible-nib calligraphy pen is mounted on a sprocket which rotates the tip onto the writing surface, taking care of the third axis. The rig was beautifully rendered from their CAD drawings, then tweaked to ensure the smoothest motion possible before the quintet of Sophomores began the physical build.

The drive hardware is very simple yet it produces great results. It uses an Arduino along with three stepper motor drivers. There are also limiting switches to protect the hardware from runaway code. The software interface designed by the team lets the user cut and paste their text, and select a font, font size, alignment, etc. It then converts the text to G-code and pushes it to the Arduino where the GRBL package takes care of business.

Don’t miss the device in action, writing out a [Langston Hughes] work in the clip after the break.

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Fuse Making Machine

This is a fuse making machine that operates nearly as well as a factory machine would. Have you figured out what exactly this is yet? It’s not an electrical fuse, it’s a Visco Fuse. Still not totally clear? Don’t worry, we had to look it up too. Visco Fuse is a high-quality safety fuse used in fireworks.

[Robert McMullen] built the machine as part of his degree in Mechanical Engineering at Olin College. But there’s a hobby twist behind its genesis. When he has free time he participates in Olin’s Fire Arts Club and we’re sure this stuff comes in handy. The fuse is made by encapsulating a stream of gunpowder in a tube of woven thread. Twenty spools of thread wrap their way around the nozzle of a fine funnel. Once the casing is in place the machine coats it in a waterproof lacquer.

The image above only shows the base of the machine. All the fun parts (and test burns including one underwater) can be seen in the video after the break. Continue reading “Fuse Making Machine”

3D Printed Singularity Drive Platform

[Silas] is a student at Olin College and came up with a platform using the singularity drive system in his spare time.

We covered a LEGO build of a singularity drive earlier this month. Instead of wheels, treads or legs, this drive system has a hemisphere spinning along its vertical axis. Interestingly, the robot does not change the speed or direction of its drive motor at all. IEEE is now calling this drive system a “singularity drive,” because math.

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Automatic Lock Cracker Makes Breaking And Entering A Breeze

automatic_lockcracker

For most people, forgetting the combination on a lock means breaking out the bolt cutters and chopping off the lock. Some students at the [Olin College of Engineering] decided there was a far more elegant way to do the job, so they built an automated lock-cracking machine.

The machine consists of a clamp to hold the lock, a solenoid to pull the lock open, and a stepper motor to run through the combinations. Most of the processing is done on the attached computer, using software they created. The application will brute-force all of the possible combinations if you request it, but it also allows you to enter the first, second, or third numbers of the combination if you happen to remember them.

Once the machine is started, the motor begins spinning the lock and the solenoid yanks on the latch until the combination is discovered, which takes a maximum of about two hours to complete. The opening of the latch trips a limit switch and causes the mechanism to stop. A simple button press then returns the lock’s combination to the user.

Be sure to check out the video embedded below of the lock cracker in action.

[via Wired]

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R2D2 Wannabe Lacks Lightsaber Launcher, Autonomy

Is this what the lovable Star Wars droid would look like without its protective skin? This R2D2 inspired robot is another Olin College of Engineering (where that CNC cake decorator came from) build developed by [Nathaniel Ting] and his classmates. Alas, it lacks autonomy, relying on an operator for guidance. But we enjoy it for the build quality. Two motorcycle batteries supply DC motors on the two rear legs of the trike. It can be driven with a wireless Xbox controller or through a Python interface that also randomly plays droid audio clips from the movie. That’s a tilting projector on top, which would be used to show Princess Leia’s pleas for assistance. That is, after the operator plugs in an extension cord to power it up. Oh well, it’s still a lot of fun to watch. See for yourself after the break.

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CNC Cake Decorator

The AutoFrost CNC cake decorator is the result of a student project a Olin College of Engineering. [Tara Krishnan] and her classmates designed and built the hardware, as well as a Python interface that is used for drawing the design you want printed in frosting. The X and Y axes are controlled by stepper motors, with manual adjustments for the Z axis. The software has setting for the size of the cake, making it a bit more versatile than the last mechanized decorator we looked at. The GUI also allows for multiple colors which are applied one at a time, with the machine pausing for an operator to switch out the colored frosting container. All in all a nice build, but the next rendition should look to get rid of that second Arduino. We can’t think the code is complex enough to warrant two of them. Check out the demo video after the break.

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