3D Printed Gearbox Lifts An Anvil With Ease

July 27, 2017 by 38 Comments

How strong can you make a 3D-printed gearbox. Would you believe strong enough to lift an anvil? [Gear Down For What?] likes testing the limits of 3D printed gearboxes. Honestly, we’re amazed.

3D printing has revolutionized DIY fabrication. But one problem normally associated with 3D printed parts is they can be quite weak unless designed and printed carefully.

Using a whole roll of filament, minus a few grams, [Gear Down For What?] printed out a big planetary gear box with a ratio of 160:1 and added some ball bearings and using a drill as a crank. Setting it up on a hoist, he started testing what it could lift. First it lifted a 70 lb truck tire and then another without any issues. It then went on to lift a 120 lb anvil. So then the truck tires were added back on, lifting a combined weight of 260 lb without the gearbox breaking a sweat.

This is pretty amazing! There have been things like functional 3D-printed car jacks made in the past, however 3D-printed gear teeth are notoriously easily broken unless designed properly. We wonder what it would take to bring this gearbox to the breaking point. If you have a spare roll of filament and some ball bearings, why not give it go yourself? STL files can be found here on Thingiverse.

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Tell Time With A Reverse-Sundial Watch

July 27, 2017 by 23 Comments

[Xose Pérez] set out to make a sundial wristwatch by combining a magnetometer a small nylon bolt for the gnomon, but it doesn’t work like you’d think. Instead of using the magnetometer to point the sundial north, you angle the watch until the bolt’s shadow matches the white line on the PCB, and the ATmega328P computes the azimuth of the sun and determines the time thereby. To display the time he used one of those QDSP-6064 bubble displays, because sundials are retro.

His description of the project build includes a lot of fun anecdotes, like him attempting to solder the LCC connections of the HMC5883 magnetometer before giving up and making use of Seeedstudio’s PCBA service. He got 10 boards back with the ATmega and magnetometer populated while leaving the rest for [Xose] to fill in.

One fun detail of the project? You can’t tell what time it is without the sun, but you can’t read the bubble display in bright sunlight.

If you’re looking for more watch projects we’ve published, check out this wrist-controlled watch, the Chronio DIY watch, and this cool nixie-tube watch.

Building A DEF CON Badge In Two Weeks

July 27, 2017 by 9 Comments

DEF CON is starting right now, and this is the year of #badgelife. For the last few years, independent hardware wizards have been creating and selling their own unofficial badges at DEF CON, but this year it’s off the charts. We’ve already taken a look at Bender Badges, BSD Puffer Fish, and the worst idea for a conference badge ever, and this is only scratching the surface.

This is also a banner year for the Hackaday / Tindie / Supplyframe family at DEF CON. We’re on the lookout for hardware. We’re sponsoring the IoT village, [Jasmine] — the high priestess of Tindie — and I will be spending some time in the Hardware Hacking Village, praising our overlords and saying the phrase, ‘like Etsy, but for electronics’ far too much. We’ll be showing people how to solder, fixing badges, and generally being helpful to the vast unwashed masses.

Obviously, this means we need our own unofficial DEF CON badge. We realized this on July 10th. That gave us barely more than two weeks to come up with an idea for a badge, design one, order all the parts, wait on a PCB order, and finally kit all the badges before lugging them out to DEF CON. Is this even possible? Surprisingly, yes. It’s almost easy, and there are zero excuses for anyone not to develop their own hardware badge for next year’s con.

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Dog-Operated Treat Dispenser

July 27, 2017 by 13 Comments

Every good dog is deserving of a treat. [Eliasbakken]’s dog [Moby] is a certified good boy,  so he designed a dispenser with a touchscreen that his dog can boop to treat himself when he isn’t barking up a ruckus.

Adding a touchscreen to a treat dispenser when a button would suffice is a little overkill, but we’re not here to judge. [Eliasbakken] is using a BeagleBone Black — a Linux-based development platform — as this dispenser’s brains, and a Manga touchscreen that is likely to see a lot of use.  A wood-like material called Vachromat was laser cut for the frame and glued together, while an RC servo with a 3D-printed jointed pushing arm to dispenses the treats. The dispenser’s hopper only holds fifteen, so we expect it will need to be refilled every fifteen seconds or so.

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Telepresence Robot 2000 Leagues Under The Sea

July 27, 2017 by 10 Comments

Telepresence robots are now a reality, you can wheel around the office and talk to people, join a meeting, see stuff and bump into your colleagues. But imagine if telepresence were applied to deep sea exploration. Today we can become oceanographers through the telepresence system created by Bob Ballard (known for locating the Titanic, discovered deep sea geothermal vents, and more) and his team at the Inner Space Center. Put on your Submariner wristwatch because its time for all of us to explore the ocean depths via the comfort of our home or office.

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Play With A Papercraft Electronics Activity Book

July 27, 2017 by 7 Comments

As conductive ink becomes readily available and in greater varieties, we’re starting to see some intriguing applications. [Marion Pinaffo] and [Raphaël Pluviange] created a book of papercraft projects that employ silver-based ink for making a circuit’s wires, carbon-based ink for resistance, as well as color-changing ink. Electronics components’ leads are slipped into slits cut into the paper, connected to conductive-ink traces.

[Marion] and [Raphaël] use 555s, ATtiny85s, watch batteries, and other hardware to make each activity or project unique. A number of projects use a rolling ball bearing to make beeps in a piezo speaker. They also created beautifully designed pages to go with the electronics.

It looks like a fun way for neophytes to play around with electronics, and once the paper part is kaput, the user would be left with the hardware. Imagine one of those beginners googling to find the pinout of the Tiny85 or discovering the Stepped Tone Generator and makes one with the 555.

If you like this project you’ll appreciate the working papercraft organ and papercraft resistor calculator we previously published.

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