Quartz

16 Articles

Salvaged VFDs In Nixie-Like Clock

May 16, 2026 by 5 Comments

In between the Nixie tube era of the 50s and 60s and the advent of multi-digit vacuum fluorescent displays (VFDs) common in 80s and 90s consumer technology, there was a brief time in the early 70s where single-digit VFDs were commonplace. Superficially these devices look like Nixie tubes, but have a number of advantages to them including lower voltage, lower power requirements, and lower cost. [maurycyz] recently found a number of these salvaged from old calculators and used them to build a retro-themed clock.

[maurycyz] was not able to find datasheets for this display, but was able to reverse-engineer each of the digits. Similar to vacuum tubes there is a heater which has a few ohms of resistance, and from there each of the segments of the digit can be deduced by probing the 13 signal wires. These are analog devices in some respects, so a lot of experimentation had to go into driving the displays to find their optimal conditions. A quartz crystal was used for timekeeping with an AVR128DA28 microcontroller chosen to provide control for the digits, using seven pins as segment drivers and four as grid drivers. Each digit uses around 0.14 watts, so with all four digits on it can consume a little over half a watt. A simple wood enclosure rounds out the build.

As Nixie supply wears thin, VFDs like this can be an excellent stopgap or replacement while still building retro-themed displays like this clock or this calculator which uses similar VFDs for each digit.

Neutron Flux Impact On Quartz Expansion Rate

April 30, 2025 by 8 Comments

Radiation-induced volumetric expansion (RIVE) is a concern for any concrete structures that are exposed to neutron flux and other types of radiation that affect crystalline structures within the aggregate. For research facilities and (commercial) nuclear reactors, RIVE is generally considered to be one of the factors that sets a limit on the lifespan of these structures through the cracking that occurs as for example quartz within the concrete undergoes temporary amorphization with a corresponding volume increase. The significance of RIVE within the context of a nuclear power plant is however still poorly studied.

A recent study by [Ippei Maruyama] et al. as published in the Journal of Nuclear Materials placed material samples in the LVR-15 research reactor in the Czech Republic to expose them to an equivalent neutron flux. What their results show is that at the neutron flux levels that are expected at the biological shield of a nuclear power plant, the healing effect from recrystallization is highly likely to outweigh the damaging effects of amorphization, ergo preventing RIVE damage.

This study follows earlier research on the topic at the University of Tokyo by [Kenta Murakami] et al., as well as by Chinese researchers, as in e.g. [Weiping Zhang] et al. in Nuclear Engineering and Technology. [Murayama] et al. recommend that for validation of these findings concrete samples from decommissioned nuclear plants are to be examined for signs of RIVE.

Heading image: SEM-EDS images of the pristine (left) and the irradiated (right) MC sample. (Credit: I. Murayama et al, 2022)

An image of an orange, translucent glowing quartz rod. Thermocouples can be seen at intervals along the rod looking in.

Industrial Solar Heat Hits 1000˚C

May 21, 2024 by 17 Comments

While electricity generation has been the star of the energy transition show, about half of the world’s energy consumption is to make heat. Many industrial processes rely on fossil fuels to reach high temps right now, but researchers at ETH Zurich have found a new way to crank up the heat with a solar thermal trap. [via SciTechDaily]

Heating water for showers or radiant floor systems in homes is old hat now, but industrial application of solar power has been few and far between. Part of the issue has been achieving high enough temperatures. Opaque absorbers can only ever get as hot as the incident surface where the sun hits them, but some translucent materials, like quartz can form thermal traps.

In a thermal trap, “it is possible to achieve temperatures that are higher in the bulk of the material than at the surface exposed to solar radiation.” In the study, the researchers were able to get a 450˚C surface to produce 1,050˚C interior temperature in the 300 mm long quartz rod. The system does rely on concentrated solar power, 135 suns-worth for this study, but mirror and lens systems for solar concentration already exist due to the aforementioned electrical power generation.

This isn’t the only time we’ve seen someone smelting on sunlight alone, and you can always do it less directly by using a hydrogen intermediary. If you’re wanting a more domestic-level of heat, why not try the wind if the sun doesn’t shine much in your neighborhood?

Australia Bans Engineered Stone, Workers Elsewhere Demand The Same

December 19, 2023 by 199 Comments

Engineered stone, also known as artificial stone or composite stone, has become a popular material in the construction and design industries due to its aesthetic appeal and durability. It’s become the go-to solution for benchtops in particular, with modern kitchens and bathrooms heavily featuring engineered stone in this way.

However, this seemingly innocuous material harbors a dark side, posing significant health risks to workers involved in its manufacturing and installation. The hazards associated with engineered stone have gone unnoticed for some time, but the toll is adding up, and calls for action grow louder. Let’s examine why engineered stone is so harmful, and explore the measures being taken across the world to curtail or even ban its use.

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Mining And Refining: Quartz, Both Natural And Synthetic

September 6, 2023 by 17 Comments

So far in this series, pretty much every material we’ve covered has had to undergo a significant industrial process to transform it from its natural state to a more useful product. Whether it’s the transformation of bauxite from reddish-brown clay to lustrous aluminum ingots, or squeezing solid sulfur out of oil and natural gas, there haven’t been many examples of commercially useful materials that are taken from the Earth and used in their natural state.

Quartz, though, is at least a partial exception to this rule. Once its unusual electrical properties were understood, crystalline quartz was sent directly from quarries and mines to factories, where they were turned into piezoelectric devices with no chemical transformation whatsoever. The magic of crystal formation had already been done by natural processes; all that was needed was a little slicing and dicing.

As it turns out, though, quartz is so immensely useful for a technological society that there’s no way for the supply of naturally formed crystals to match demand. Like copper before it, which was first discovered in natural metallic deposits that could be fashioned into tools and decorations more or less directly, we would need to discover different sources for quartz and invent chemical transformations to create our own crystals, taking cues from Mother Nature’s recipe book on the way.

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Start Your Semiconductor Fab With This DIY Tube Furnace

August 22, 2023 by 4 Comments

Most of us are content to get our semiconductors from the usual sources, happily abstracting away the complexity locked within those little epoxy blobs. But eventually, you might get the itch to roll your own semiconductors, in which case you’ll need to start gearing up. And one of the first tools you’ll need is likely to be something like this DIY tube furnace.

For the uninitiated, [ProjectsInFlight] helpfully explains in the video below just what a tube furnace is and why you’d need one to start working with semiconductors. Perhaps unsurprisingly, a tube furnace is just a tube that gets really, really hot — like 1,200° C. In addition to the extreme heat, commercial furnaces are often set up to seal off the ends of the tube to create specific conditions within, such as an inert gas atmosphere or even a vacuum. The combination of heat and atmospheric control allows the budding fabricator to transform silicon wafers using chemical and physical processes.

[ProjectsInFlight]’s tube furnace started with a length of heat-resistant quartz glass tubing and a small tub of sodium silicate refractory cement, from the plumbing section of any home store. The tube was given a thin coat of cement and dried in a low oven before wrapping it with nichrome wire. The wrapped tube got another, thicker layer of silicate cement and an insulating wrap of alumina ceramic wool before applying power to cure everything at 1,000° C. The cured tube then went into a custom-built sheet steel enclosure with plenty of extra insulation, along with an Arduino and a solid-state relay to control the furnace. The video below concludes with testing the furnace by growing a silicon dioxide coating on a scrap of silicon wafer. This was helped along by the injection of a few whisps of water vapor while ramping the furnace temperature up, and the results are easily visible.

[ProjectsInFlight] still needs to add seals to the tube to control the atmosphere in there, an upgrade we’ll be on the lookout for. It’s already a great start, although it might take a while to catch up to our friend [Sam Zeloof].

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Turning A Quartz Clock Module Into A Time Reference

July 21, 2023 by 11 Comments

If you’re looking for a 1-second time reference, you’d probably just grab a GPS module off the shelf and use the 1PPS output. As demonstrated by [InazumaDenki], though, an old quartz clock module can also do the job with just a little work.

The module was harvested from an old Seiko wall clock, and features the familiar 32.768 KHz crystal you’d expect. This frequency readily divides down by 2 multiple times until you get a useful 1 Hz output. The module, originally designed to run a clock movement, can be repurposed with some basic analog electronics to output a useful time reference. [InazumaDenki] explains various ways this can be done, before demonstrating his favored method by building the device and demonstrating it with a decade counter.

It has some benefits over a GPS time reference, such as running at a much lower voltage and needing no external signal inputs. However, it’s also not going to be quite as accurate. Whether that matters to you or not depends on your specific application. Video after the break.

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