How Retractable Pens Work

September 22, 2015 by Richard Baguley 30 Comments

[Bill Hammack], aka the [EngineerGuy] is at it again, this time explaining how retractable ballpoint pens work.

In this excellent video, he describes the simple (but remarkably sophisticated) engineering of the mechanism that allows a pen to pop the ballpoint mechanism out, then back in again. It is a great example of how to illustrate and explain a complex concept, much like his videos on how the CCD sensor of your camera works.

Perhaps the most interesting part of the video is an off the cuff observation he makes, though. The Parker company, who first developed the retractable mechanism, were worried that this new design might flop. So they didn’t put the distinctive Parker arrow clip onto the pen until a few years later, when the pen was a big seller. It seems that while some engineering problems are easy to solve, short-sighted accountants are a harder problem.

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Don’t Steal This Laptop

September 22, 2015 by Will Sweatman 74 Comments

As laptops have become smaller and easy to carry around, they have also picked up the most unfortunate property of being easy to steal. We’ve read the stories of how some victims are able to track them down via webcam still images of the thief. [Mastro Gippo] decided to take it one step further and add a remotely operated hardware self destruct to his laptop. The idea is if the laptop becomes unrecoverable, it will become useless and any sensitive data will be destroyed without harming the area around it.

It’s somewhat inception like, as it’s a hack within a hack. It’s based on the Crunchtrack, a CAN bus reverse engineering tool equipped with GPS and a SIM800 GSM module, which was also developed by [Mastro Gippo]. The idea is to tuck the small board somewhere in the laptop and wire it up between the battery and some sensitive parts. Send a single SMS text and ‘poof’, bye-bye laptop.

He wrote all the code in less the 24 hours for the BattleHack Hackathon. He decided to spice up the act with some firecrackers and a detonator, which made his team the crowd favorite and earned a victory.

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Retrotechtacular: Weston Electrical Instruments

September 22, 2015 by Kristina Panos 21 Comments

A ‘meter is one of the most important tools on any electronics bench. After you’ve exhausted your five senses trying to figure out what’s happening in a circuit, firing up the old ‘meter is usually the next step. Meters are largely digital nowadays, but their analog ancestors are still widely available. We have a chemist and inventor named [Edward Weston] to thank for the portability and ubiquity of DC measuring equipment.

After immigrating to the United States from England with the degree in medicine his parents wanted him to earn, [Edward Weston] asserted that he was more interested in chemistry. His career began in electroplating, where he soon realized that he needed a reliable, constant current source to do quality plating. This intense interest in power generation led him to develop a saturated cadmium cell, which is known as the Weston cell. Its chemistry produces a voltage stable enough to be used for meter calibration. The Weston cell is also good for making EMF determinations.

Within a few years, he co-founded the Weston Electrical Instrument Corporation. The company produced several types of meters along with transformers and transducers known for their portability and accuracy. In 1920, [Weston & Co.] created this 1920 educational film in cooperation with the United States Navy as part of a series on the principles of electricity.

The viewer is invited to consider the importance of measurement to civilization, most notably those fundamental measurements of length, mass, and time. [Weston] positions his electrical measuring instruments at this level, touting them as the international favorite. We get the full tour of a Weston meter, from the magnet treated for permanence to the specially designed pole pieces that correctly distribute lines of magnetic force. What education film about electromagnetism would be complete without an iron filings demonstration? This one definitely delivers.

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Mergers And Acquisitions: Dialog Buys Atmel

September 22, 2015 by Brian Benchoff 43 Comments

Dialog Semiconductor has announced their acquisition of Atmel for $4.6 Billion.

In recent years, semiconductor companies have been flush with cash, and this inevitably means consolidation. NXP and Freescale merged in March. In June, Intel bought Altera for $16.7 Billion just a week after Avago bought Broadcom in the largest semiconductor deal ever – $37 Billion.

The deal between Dialog and Atmel is not very big; the combined revenue of both companies should be $2.7 Billion, not even in the top-20 semiconductor companies by revenue. However, Atmel is an extremely big player in the Internet of Things and the nebulous ‘maker’ market. Dialog’s portfolio is complementary to Atmel’s, focusing on mobile platforms such as smartphones, e-readers, and tablets. The future is in the Internet of Things, and Dialog wants to get in on the ground floor.

Dialog’s current portfolio is focused mainly on mobile devices, with Bluetooth wearables-on-a-chip, CODEC chips for smartphones, and power management ICs for every type of portable electronics. Atmel’s portfolio is well-established in automotive, smart energy metering, and the maker movement. While the Arduino may be Atmel’s most visible contribution to the industry, the Arduino itself is just a fraction of Atmel’s sales in this space. Atmel parts can already be found Internet of Things products like the LightBlue Bean (an 8-bit AVR), and the Tessel 2 Internet of Things board (a 32-bit Atmel ARM).

Curiously, neither Dialog nor Atmel have many sensor or MEMS products, and the future of wearables, portable electronics, and the Internet of Things will depend on these sensors. STMicroelectronic produces both the microcontrollers and sensors that are packed into phones. TI is nearly a full-stack hardware company, able to produce everything that will go into a wearable or Internet of Things device, all the way from the power regulator to the microcontroller. Although this may be seen as a shortcoming for Dialog and Atmel, both companies combined are still many times smaller than the likes of Avago/Broadcom or NXP/Freescale there’s plenty of room for more acquisitions to round out their future needs.

As for what changes will come to Dialog and Atmel’s portfolio, don’t expect much. Unlike the NXP and Freescale merger where both companies have a lot products that do pretty much the same thing, the portfolios of Dialog and Atmel build on each other’s strengths. You’ll have your 8-bit AVRs for a few more decades, and with Dialog’s focus on connectivity, we can expect even more tools for building the Internet of Things.

Drawbacks Of Laser Cut Delrin–and How To Slip Around Them

September 22, 2015 by Sonya Vasquez 34 Comments

Welcome back to part II in this ensemble of techniques with laser-cut Delrin. Thanks for many of the great insights along the way in the comments. In this guide, I’d like to go over some of the more immediate kinks that come to mind when getting started with this material.

Sourcing Delrin Sheets

When it comes to shopping, there are a variety of suppliers to choose from, but there are a few key words and thoughts to keep in mind.

Names

First, Delrin, is the “brand name” that refers to the Acetal homopolymer. Variants may also be labeled, acetal or acetal homopolymer. Delrin’s natural color is a soft white, but dyes can take it into a range of other colors. Black and white are, by far, the most common, though.

Tolerances

In the previous guide, all of the examples were cut from a small range of sheet thicknesses (0.0625[in], 0.09375[in], and .125[in]) sourced from OnlineMetals. As the thickness of the sheet increases, the tolerances on the thickness rating will also become more loose. You might buy a .125[in] plate and find it to be .124[in] in some places and .126[in] in others. If you purchase a .250[in] sheet, however, you’ll find that it may vary as much as .126[in] oversize though!

Buy it Flat

Despite McMaster-Carr being my go-to solution for one-off prototypes where rapid build iterations trump BOM cost, I don’t recommend purchasing Delrin from them as their sheets don’t have a flatness rating and often gets shipped bent in (oddly sized) boxes. (Seriously, has anyone else gotten a few oddly-sized parts in a gigantic McMaster-box before?)

Internal Stresses

Extruded Delrin has internal stresses built up inside of the sheet. There are a variety of reasons why this could be the case, but my biggest hunch is that the extrusion process at the factory results in different parts of the sheets solidifying at different times as the sheet cools, possibly causing some parts of the sheet to tighten from the cooling before other gooier sections have yet to finish cooling. What this means for you is that as your part gets lased out of the sheet, you’re, in a sense, relieving that stress. As a result, the part that you cut–especially for thin sheets–may come out of the laser cutter slightly warped.

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A Better Spectrum Analyzer For Your Rigol Scope

September 22, 2015 by Eric Evenchick 11 Comments

The Rigol DS1000 series of oscilloscopes are popular with hobbyists for good reason: they provide decent specs at a low price. However, their spectrum analysis abilities are lacking. While these scopes do have a Fast Fourier Transform (FFT) function, it’s limited and nearly useless for RF.

[Rich] wanted a spectrum analyzer for amateur radio purposes, but didn’t want to build his own sampling hardware for it. Instead, he wrote PyDSA, a software spectrum analyzer for Rigol DS1000 oscilloscopes. This tool uses the USB connection on the scope to fetch samples, and does the number crunching on a far more powerful PC. It’s able to plot a 16,000 point FFT at two sweeps per second when run on a decent computer.

PyDSA is a Python script that makes use of the Virtual Instrument Software Architecture (VISA) interface to control the scope and fetch the sample data. Fortunately there’s some Python libraries that take care of the protocol.

[Rich] is now able to use his scope to measure amateur radio signals, which makes a nice companion to his existing Teensy based SDR project. If you have a Rigol, you can grab the source on Github and try it out.