Build Your Own Thermal Camera

December 25, 2015 by 44 Comments

We have featured thermal camera projects by [Max Ritter] before, but [Max] has just taken the next step: he is offering the latest version as a build-it-yourself kit. The DIY Thermocam improves on his previous designs by capturing 60 by 80 pixel thermal images, which can be combined with visible light images from an accompanying  640 by 480 pixel camera to produce the final image. It is built around the FLIR Lepton module that has been used in many of the recent commercial thermal cameras that we have seen. Max has also added a battery and display, making the whole thing a standalone camera.

The firmware that runs all this is open-source and written in C++ for easy modification, so users can build their own thermal camera.”The approach is to offer people the self-assembly kit so that they can use it as a development platform to do whatever they want to achieve with thermal imaging”[Max] told us. The kit runs €429 (about $468), with free shipping worldwide.

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You Need A Self-Righting Thrust-Vector Balloon Copter

December 25, 2015 by 15 Comments

Cornell University’s microcontroller class looks like a tremendous amount of fun. Not only do the students learn the nitty-gritty details of microcontroller programming, but the course culminates in a cool project. [Brian Ritchken] and [Jim Liu] made a thrust-vector controlled balloon blimp. They call this working?!?!

Three balloons provide just enough lift so that the blimp can climb or descend on motor power. Since the machine is symmetric, there’s no intrinsic idea of “forward” or “backward”. Instead, a ring of eight LEDs around the edge let you know which way the blimp thinks it’s pointing. Two controls on the remote rotate the pointing direction clockwise and counter-clockwise. The blimp does the math to figure out which motors to run faster or slower when you tell it to go forward or back.

The platform is stabilized by a feedback loop with an accelerometer on board, and seems capable of handling a fairly asymmetric weight distribution, as evidenced by their ballast dangling off the side — a climbing bag filled with ketchup packets that presumably weren’t just lifted from the dining halls.

It looks like [Brian] and [Jim] had a ton of fun building and flying this contraption. We’d love to see a distance-to-the-floor sensor added so that they could command it to hover at a given height, but that adds an extra level of complexity. They got this done in time and under budget, so kudos to them both. And in a world full of over-qualified quadcopters, it’s nice to see the humble blimp getting its time in the sun.

Yep, you heard right… this is yet another final project for a University course. Yesterday we saw a spinning POV globe, and the day before a voice-activated eye test. We want to see your final project too so please send in a link!

‘LinuxCNC-Features’ Is The Garage-Fab’s Missing CAM Tool

December 25, 2015 by 15 Comments

It takes a long toolchain to take the garage-machinist-to-be through all the hoops needed to start cranking out parts. From the choice of CAD software to the CAM tools that turn 3D models into gcode, to the gcode interpretters that chew up this source code and spit out step and direction pulses to turn the cranks of a cnc mill, there’s a multitude of open-and-closed source tools to choose from and even an opportunity to develop some of our own. That’s exactly what [Nick] and the folks over on the cnc-club forums did; they’ve written their own CAM tool that enables the end user to design a procedure of cuts and toolpaths that can export to gcode compatible with LinuxCNC.

Their tool, dubbed “LinuxCNC-features”, embeds a LinuxCNC-compatible graphical gcode programming interface directly into the LinuxCNC native user interface. Creating a part is a matter of defining a list of sequential cuts along programmable toolpaths. These sequential cuts are treatments like drilled holes, square pockets, bolt holes, and lines. The native embedding enables the machinist to preview each of the 3D toolpaths in LinuxCNC’s live view, giving him-or-her a quick-and-dirty check to make sure that their gcode performs as expected before running it. [Nick] has a couple of videos to get you up-and running on either your mill or lathe.

LinuxCNC-features has been out in the wild for almost two years now, but if you’re looking to get started cranking out parts in the garage, look no further for a CAM tool that can quickly generate gcode for simple projects. In case you’re not familiar with LinuxCNC, it’s one of the most mature open-source gcode interpreters designed to turn your PC into a CNC controller, and it’s the brains behind some outstanding DIY CNC machines like this plasma cutter.

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The Ultimate Puzzle Desk — MYST Eat Your Heart Out

December 25, 2015 by 11 Comments

This project is absolutely mind boggling. Created by [Kagen Sound], this desk would fit right at home inside the MYST games. It has a pipe organ inside, and you can open a secret compartment by playing a specific tune.

Besides being an absolute marvel of woodworking, the hidden mechanics inside this desk make our heads hurt. The pipe organ aspect works by pushing in little drawers — this forces air into organ pipes at the front of the desk. But some of the air is redirected into a pneumatic memory board — which can actually keep track of the notes you play. When the correct tune is played, it triggers a pendulum which releases a secret compartment. All you need is a trap door over an abyss and you’ve recreated The Goonies.

Sure, it’d be easy to do that with an Arduino or something… but the pneumatic memory board is made of wood. Entirely made of solid wood. [Kagen] says it took countless hours to design, at least five different versions before he found one that worked.

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Here Comes Santa Claws

December 24, 2015 by 4 Comments

Liberty Games in the UK was looking for a fun way to support charity for the holidays, and we think they succeeded. They decided to set up an arcade crane machine to run over the internet, with each type of toy snagged earning  a donation. Snag a bear, and they will donate £5 to St Mungos, a UK charity that works with homeless or at risk people. Snag one of the rarer Santa toys, and they will donate £20. It’s a great cause, and a nice hack. Behind the scenes, the Internet side of things runs on a Raspberry Pi connected to a PiRack and a couple of PiFace digital interface cards that are wired into the electronics of the crane machine so they could control the buttons on the machine from a Web interface. Unfortunately, it didn’t seem to be running when we tried it, but hopefully someone will give the machine a swift kick shortly to get it going until the Hackaday traffic invariably brings it down again.

One of the interesting thing that they discovered while working on these hacks: they have a pay-out ratio that is determined by the strength of the grabbing arm. The owner can tweak this so that the arm does not grab very firmly, which means a dropped bear. Want to torture your friends with hopes of snagging the best stuffed animals?. Follow the example of this claw machine build all from parts on hand.

Hacking The Leapfrog TV To Play Doom

December 24, 2015 by 16 Comments

In a few hours, millions of fresh-faced children will be tearing open presents like the Leap TV, a Wii for the pre-school crowd that has a number of educational games. And, once they get bored with them, what could be more educational than fighting your way through a horde of demons to save the earth? Yup, [mick] has hacked the Leap TV console to play Doom. After some poking around he discovered that the Leap TV is built around a quad-core nxp4330q arm7-A processor, with 1GB of RAM and 16GB of flash memory, while the controller links to the main console using Bluetooth LE. That’s more than enough to run Doom on (in fact… too much), so he whipped out his handy compiler and got Doom and SDL running with only a few minor code changes.

This isn’t [Mick]s first such hack: he previously hacked the V-Tech InnoTab, a cheap tablet for kids, which persuaded the manufacturers to release the full source code for the tablet. Will Leapfrog follow suit? That remains to be seen, but in the meantime, [Mick]s work gives us some insight into the internals of this device.

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POV Globe Display Spins Up Full Color Tupac

December 24, 2015 by 11 Comments

Persistence of vision projects were once all the rage, judging by a quick review of the literature here on Hackaday. They’ve tapered off a bit lately, but this impressive full-color globe display might just kick-start some new POV projects.

Built as a final project for an EE course, [Evan] and [Kyle]’s project is more about the control electronics and programming than the mechanical end of the build. Still, spinning a 12″ ring of 1/4″ thick acrylic with a strip of APA102 LEDs glued to the edge takes some thoughtful engineering. While the build appears sturdy, [Evan] does admit to a bit of wobble under full steam, which was addressed by adding some weight to the rig. We wonder if mounting half the LEDs on each side of the ring to balance the forces wouldn’t have worked better. True, it would have complicated the coding for the display, but maybe that would have been good for extra points. In any case, the display turned out well and the quality of the images is great. And as an aside: how awesome is it that we live at a time when you can order a six-circuit slip-ring for a project like this for less than $20?

It’s the end of the semester and we love seeing the final projects that have just made it across the finish line. This globe is one, yesterday we saw a voice-controlled digital eye exam, and if you have or know of a final project, don’t forget send us the link!

If POV globes are your thing, be sure to set the Hackaday WABAC machine a few years and check out this Death Star design from 2012 or this globe from 2010.