7-Segment Display is 3D Printed and Hand Cranked

[Peter Lehnér] has designed a brilliant 7-segment flip-segment display that doesn’t really flip. In fact, it doesn’t use electromagnets at all. This one is 3D printed and hand cranked. It’s a clever use of a cam system to set the segments for each digit (0-9) makes it a perfect entry in the Hackaday 3D Printed Gears, Pulleys, and Cams contest.

We find the nomenclature of these displays to be a bit confusing so let’s do a quick rundown. You may be most familiar with flip-dot displays, basically a dot-matrix grid of physical pixels that are black on one side and brightly colored (usually chartreuse) on the other. We saw a giant flip-dot display at CES four years ago. Akin to flip-dots are flip-segment displays which do the same thing but with segments of a digit rather than dots. We featured a 3D printed version of these last week. The common aspect of most flip displays is an electromagnet used to change the state of the dot or segment.

The version [Peter] designed gets rid of the magnets and coils, replacing them with mechanical logic instead. Each segment sits in a track on the frame of the digit. When slid to one position it is hidden by the bezel, in the other position it slides into view. A cleverly designed set of cams move the segments at each of 10 positions. The animated graphic here shows three cams which are responsible for moving just two of the segments. More cams are added to complete assembly, a process shown in the second half of the demo video found below.

We’re delighted to see this as an entry in the contest and can’t wait to see what kind of gear, cam, or pully scheme is built into your projects!

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Hot Glue Makes These Segments Glow

It’s safe to say that hot-melt glue is a staple of the projects we see here at Hackaday. There won’t be many readers who don’t have a glue gun, and a blob of the sticky stuff will secure many a project. But it’s not so often we see it used as an integral component for a property other than its stickiness, so [DusteD]’s reaction timer project is interesting for having hot glue as a translucent light guide and diffuser for its LED seven-segment display.

The timer is simple enough, being driven by an Arduino board, while the display is pre-formed into the 3D-printed case. The hot glue fills the enclosures behind each segment, and after several experiments it was found that the best filling method was from behind against a piece of Kapton tape. The LEDs were wired into a common cathode array, and along with the arcade-style button and the Arduino the whole fitted neatly in the box. You can see the result in action in the video below the break.

Of course, this display is unusual for its use of hot glue, but not unique. We’ve seen a different take on a hot glue light pipe display before.

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Electromagnetic 7-Segment Display Easy on the Eyes AND the Ears

We love electromagnetic displays: take the modern look of a digital readout, combine with the low-tech coil mechanism that you theoretically could create yourself, add a dash of random clacking sounds, and what’s not to like? Evidently, [Nicolas Kruse] shares our affection for these displays, because he’s taken it beyond theory and created a 7-segment magnetically-actuated display from scratch.

The display is 3D-printed, as you would expect these days. Each segment contains a small neodymium magnet, and each coil a 1 mm iron core for flux concentration. The coils are driven with a 1.6 A peak current, causing the segments to flip in less than 10 ms. [Nicolas] provides STL files for the display base, segments, and spools so you can print your own display. He’s also released the schematics and code for the driver, which uses an ATtiny44 to drive the coils through N- and P-channel MOSFETs. Initially designed to drive a passive 4×7 matrix of displays, the driver couldn’t quite manage to flip one segment without affecting its neighbors. However, for a single display, the driver works fine. We hope he figures out the matrix issue soon, because we really want to see a clock made with these displays.

You can see (and hear) a short video of the display in action after the break. The clacking does not disappoint!

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Soviet-Era 7-Segment Display, Built Like a Tank

In a way, all 7-segment displays are alike; at least from the outside looking in. On the inside it can be quite another story, and that’s certainly the case with the construction of this Soviet-era 7-segment numerical display. From the outside it may look a bit sturdier than usual, but it’s still instantly recognizable for what it is. On the inside is an unusual mixture of incandescent bulbs and plastic light guides.

The black-coated blocks of plastic on the left (shown from the rear) act as light guides. The holes are for nesting the incandescent bulbs. Note the puzzle-like arrangement of the uniquely shaped pieces.

The rear of the display is a PCB with a vaguely hexagonal pattern of low-voltage incandescent bulbs, and each bulb mates to one segment of the display. The display segments themselves are solid blocks of plastic, one for each bulb, and each a separate piece. These are painted black, with the only paint-free areas being a thin segment at the top for the display, and a hole in the back for the mating bulb.

The result is that each plastic piece acts as a light guide, ensuring that a lit bulb on the PCB results in one of the seven thin segments on the face being lit as well. An interesting thing is that the black paint is the only thing preventing unwanted light from showing out the front, or leaking from one segment to another; usually some kind of baffle is used for this purpose in displays from this era.

More curiously, each plastic segment is a unique shape apparently unrelated to its function. We think this was probably done to ensure foolproof assembly; it forms a puzzle that can only fit together one way. The result is a compact and remarkably sturdy unit that shows how older and rugged tech isn’t necessarily bulky. Another example of small display tech from the Soviet era is this tiny 7-segment display of a completely different manufacture, which was usually used with an integrated bubble lens to magnify the minuscule display.

It’s a Nixie! It’s a VFD! No, It’s a Custom LED Display in a Tube

Like the look of Nixies but they just seem a little overdone? Or perhaps you just don’t want the hassles of a high-voltage power supply? Then maybe these faux-Nixie LED “tube” displays will find a way into your next clock build.

For his 2018 Hackaday Prize entry, [bobricius] decided that what the world needs is a Nixie that’s not a Nixie. To that end, each display is formed by seven surface-mount LEDs soldered to a seven-segment shaped PCB and slipped into a glass tube. The LEDs are in 4014 packages so they’re only 4 millimeters long, but what they lack in size they make up for in brightness. We’re not sure if it’s a trick of the camera, but the LEDs certainly seem to put off a bluish glow that’s reminiscent of vacuum-fluorescent displays — it’s like a Nixie and a VFD all rolled up in one package.  The current case, which hides the clock circuitry on the lower part of the PCB, is just plastic, but this would look spiffy in a fine wooden case.

Could this be another Nixie tube killer that never was? Perhaps, but wherever it ends up, we like the look of it, and we’re glad it’s one of the early Hackaday Prize entries. Have you got something to enter in the greatest hardware competition on Earth? If not, get cracking!

Careful Crafting Makes DIY 7-Segment Display Shine

[MattB] decided to go the DIY route for some 7 segment displays that were several inches tall, but he had some particular requirements. He wanted precisely shaped elements that were as cleanly and evenly lit as possible, with no obvious points of illumination from LEDs and no visibly uneven edge lighting. To do this, he used the tools and materials he had on hand and carefully handcrafted each segment. The result is awfully close to his ideal!

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A Raspberry Pi Tidy Tide Tracker Predicts Propitious Promenades

The whims of the tides can make walking near the ocean a less than pleasant experience. A beautiful seascape one day may appear as a dismal, mucky, tidal flat the next. Frustrated over these weary walks, [Average Man] created a tidy tide tracker to predict propitious promenade periods.

A Raspberry Pi A+ pulls tide timing information off the web by scraping a web page using Python code. The time for the high tide, when the estuary will be full of water, is shown on a 4-digit 7-seg display. It’s all sandwiched between two smoked black panels to provide a neat case while still letting the LEDs show through.

The code comes from two projects [Average] recalled from a kickstarter timing project and a 7-seg display project. As he points out:

It’s great to learn programming from others, but it’s even better if you learn them well enough to remember, re-use and combine that code later on as well.

The display chips are mounted on a product of his own, the no longer available ProtoPal board. This is a Pi A+ size board with 288 prototyping holes and the standard connector for mounting on the Pi GPIO header. It keeps the project neat and clean.