LED Sign Brightens Up The Beach After Dark

June 6, 2015 by Rick Osgood 3 Comments

[Warrior_Rocker’s] family bought a fancy new sign for their beach house. The sign has the word “BEACH” spelled vertically. It originally came with blue LEDs to light up each letter. The problem was that the LEDs had a narrow beam that would blind people on the other side of the room. Also, there was no way to change the color of the LEDs, which would increase the fun factor. That’s why [Warrior] decided to upgrade the sign with multi-colored LEDs.

After removing the cardboard backing of the sign, [Warrior] removed the original LEDs by gently tapping on a stick with a hammer. He decided to use WS2811 LED pixels to replace the original LEDs. These pixel modules support multiple colors and are individually addressable. This would allow for a wide variety of colors and animations. The pixels came covered in a weatherproof resin material. [Warrior] baked the resin with a heat gun until it became brittle. He was then able to remove it entirely using some pliers and a utility knife. Finally, the pixels were held in place with some hot glue.

Rather then build a remote control from scratch, [Warrior] found a compatible RF remote under ten dollars. The LED controller was removed from its housing and soldered to the string of LEDs. It was then hot glued to a piece of cardboard and placed into the sign’s original battery compartment. Check out the video below for a demonstration. Continue reading “LED Sign Brightens Up The Beach After Dark” →

Automatic Print Ejector For All 3D Printers

June 6, 2015 by Brian Benchoff 20 Comments

Way back in 2010, Makerbot released the Automated Build Platform, a neat heated conveyor belt for the Cupcake or Thing-O-Matic that would spit parts out when a print was done. It’s a great invention if you need to produce 20 of something, and the perfect invention if you want to sit on a patent and not innovate anything ever.

You won’t need to wait until the year 2030 to get a device that automatically removes a print from a print bed. The folks at MatterHackers came up with an Automatic Print Ejector that removes a print in the most [Rube Goldberg]-ish way possible: with a boxing glove.

The Automatic Print Ejector is pretty much taken straight out of a [Buster Keaton] movie. It’s a series of scissor mechanisms with a 3D printed boxing glove on the end, driven by a stepper motor. When the print finishes, the boxing glove simply punches a print off the bed of a printer.

Does it work? It does, brilliantly. Check out the video below.

Continue reading “Automatic Print Ejector For All 3D Printers” →

ESP8266 As A Networked MP3 Decoder

June 6, 2015 by Elliot Williams 43 Comments

Support libraries, good application notes, and worked examples from a manufacturer can really help speed us on our way in making cool stuff with new parts. Espressif Systems has been doing a good job with their ESP8266 product (of course, it doesn’t hurt that the thing makes a sub-$5 IOT device a reality). Only recently, though, have they started publishing completed, complex application examples. This demo, a networked MP3 webradio player, just popped up in Github, written by the man better known to us as Sprite_tm. We can’t wait to see more.

The MP3 decoder itself is a port of the MAD MP3 library, adapted for smaller amounts of SRAM and ported to the ESP8266. With a couple external parts, you can make an internet-connected device that you can point to any Icecast MP3 stream, for instance, and it’ll decode and play the resulting audio.

What external parts, you ask? First is something to do the digital-to-analog conversion. The application, as written, is build for an ES9023 DAC, but basically anything that speaks I2S should be workable with only a little bit of datasheet-poking and head-scratching. Of course, you could get rid of the nice-sounding DAC chip and output 5-bit PWM directly from the ESP8266, but aside from being a nice quick demo, it’s going to sound like crap.

The other suggested external IC is an SPI RAM chip to allow for buffering of the incoming MP3 file. WiFi — and TCP networks in general — being what they are, you’re going to want to buffer the MP3 files to prevent glitching. As with the dedicated DAC, you could get away without it (and there are defines in the “playerconfig.h” file to do so) but you’ll probably regret it.

In sum, an ESP8266 chip, a cheap I2S DAC, and some external RAM and you’ve got a webradio player. OK, maybe we’d also add an amplifier chip, power supply, and a speaker. Hmmm…. and a display? Or leave it all configurable over WiFi? Point is, it’s a great worked code example, and a neat DIY device to show your friends.

The downsides? So far, only the mono version of the libMAD decoder / synth has been ported over to ESP8266. The github link is begging for a pull request, the unported code is just sitting there, and we think that someone should take up the task.

Other Resources

In our search for other code examples for the ESP8266, we stumbled on three repositories that appear to be official Espressif repositories on Github: espressif, EspressifSystems, and EspressifApp (for mobile apps that connect to the ESP8266). The official “Low Power Voltage Measurement” example looks like a great place to start, and it uses the current version of the SDK and toolchain.

There’s also an active forum, with their own community Github repository, with a few “Hello World” examples and a nice walkthrough of the toolchain.

And of course, we’ve reported on a few in the past. This application keeps track of battery levels, for instance. If you’ve got the time, have a look at all the posts tagged ESP8266 here on Hackaday.

You couldn’t possibly want more resources for getting started with your ESP8266 project. Oh wait, you want Arduino IDE support?

Thanks [Sprite_tm] for the tip.

Creating New Nintendo 3DS Hardware

June 6, 2015 by Brian Benchoff 33 Comments

For the last five years or so, Nintendo has been selling the 3DS, the latest in a long line of handheld consoles. Around two years ago, Nintendo announced the New Nintendo 3DS, with a faster processor and a few other refinements. The new 3DS comes in two sizes: normal and XL. You can buy the XL version anywhere in the world, but Nintendo fans in North America cannot buy the normal version.

[Stephen] didn’t want the jumbo-sized New 3DS XL, both because it’s too large for his pockets, and because there are no fancy cases for the XL. His solution? Creating a US non-XL 3DS with god-like soldering skills.

In manufacturing the XL and non-XL versions of the 3DS, Nintendo didn’t change much on the PCBs. Sure, the enclosure is different, but electronically there are really only two changes: the eMMC storage and the Nintendo processor. 3DS are region-locked, so simply swapping out the boards from a normal 3DS to an XL 3DS wouldn’t work; [Stephen] would also like to play US games on his modded console. That leaves only one option: desoldering two chips from a US XL and placing them on the board from a Japanese 3DS.

With a board preheater and heat gun, [Stephen] was able to desolder the eMMC chip off both boards. Of course this meant the BGA balls were completely destroyed in the process, which means reballing the package with solder bits only 0.3mm in diameter. With the US eMMC transplanted to the Japanese board, [Stephen] ended up with an error message that suggested the processor was reading the memory. Progress, at least.

[Stephen] then moved on to the processor. This was a nightmare of a 512 pin BGA package, with 512 pins that needed a tiny dot of solder placed on them. Here, sanity gave way and [Stephen] called up a local board and assembly house. They agreed to solder the chip onto the board and do an x-ray inspection. With the professional rework done, [Stephen] assembled his new US non-XL 3DS, and everything worked. It’s the only one in the world, and given the effort required to make these mods, we’re expecting it to remain the only one for a very long time.

Hacklet 50 – Hydroponic Projects

June 6, 2015 by Adam Fabio 16 Comments

Growing plants without soil has been has been amazing people for centuries. First written about in the 1600’s, hydroponics has become an industry with numerous techniques for germinating and sustaining both plant and animal life. It comes as no surprise then that hackers, makers, engineers, and scientists have been working with and improving hydroponic systems for centuries. Hydroponic plant growth is a project you can really sink your teeth into, as there’s nothing sweeter than eating the fruits and vegetables of your labor. This week’s Hacklet is all about the best hydroponic projects on Hackaday.io!

We start with HydroPWNics, [Adam Vadala-Roth’s] entry in The 2015 Hackaday Prize. [Adam] is creating a universal system with will work with both hydroponic and soil based grow systems. The hydroponic setup will consist of plants in a PVC gutter system. Water will be pumped to the top gutter, and flow down via gravity through the plant roots and back to the reservoir. The system will be monitored and controlled by a DyIO controller. Props to [mad.hephaestus] for creating DyIO, a project seeing reuse in the Hackaday.io community!

Next up is [Justin] with AAGriculture, an Automated Aquaponic Garden. AAGriculture is aquaponic system, which means it uses a symbiotic relationship between plants and fish to make more food for humans to eat. The fish in this case are bluegill and bullhead. A Raspberry Pi controls the system, while A Teensy-LC is used to help out with some of the real-time duties, like monitoring a PH probe. [Justin] is even using CO2 tanks to keep dissolved gasses in check. He must be doing something right, as his tomatoes are now over 23″ tall!

[Em] brings us 5g Aquaponics. 5g aquaponics isn’t a next generation cellular system, nor a 5.8 GHz WiFi setup, it’s an aquaponic system in a 5 Gallon bucket. Anyone from the US will recognize the orange “Homer Bucket” from Home Depot. 5g Aquaponics includes a window, allowing the underwater workings to be monitored. Speaking of monitoring, 5g aquaponics is a manual affair – [Em] hasn’t used any electronics here. The idea is to create a system that is easy to get up and running for those who are new to Hydro/Aquaponic setups. [Em] is using a dual zone root system. The plant grows in dirt within a burlap fabric. The fabric then sits in a water bath which also houses the fish. Air pumped through an airstone keeps everything circulating. [Em’s] initial version of the project worked a bit too well. The tomato plant grew so large that the roots strangled the fish! Hopefully both flora and fauna are happy with this new rev 2.0!

Finally we have [Kijani grows] with Smart Aquaponics, which was [Kijani’s] entry in The 2014 Hackaday Prize. One wouldn’t expect fish, plants and Linux to mix, but that is exactly what is going on here. Linux runs on the popular Wr703n router, while a custom ATmega328 Arduino compatible board keeps track of the sensors. The second version of the system will run on an ATmega2560 and an AR9331 module, all housed on one board. The system does work, and it’s been expanded from a single fish tank to a large flood/drain table complete with grow lights, all kept at [Kijani’s] office. The biggest problems [Kijani] has run into are little things like misplaced resistors masquerading as kernel bugs.

Still haven’t eaten your veggies? Want to see more hydroponic projects? Check out our new hydroponic projects list! That’s it for this week’s Hacklet, As always, see you next week. Same hack time, same hack channel, bringing you the best of Hackaday.io!

Hackaday Prize Entry: Python Powered Scientific Instrumentation

June 5, 2015 by Brian Benchoff 28 Comments

A common theme in The Hackaday Prize and Hackaday.io in general is tools to make more tools. There are a lot of people out there trying to make the next Bus Pirate, and simply measuring things is the first step towards automating a house or creating the next great blinkey invention.

In what is probably the most capable measurement system in the running for this year’s Hackaday Prize, [jithin] is working on a Python Powered Scientific Instrumentation Tool. It’s a microcontroller-powered box containing just about every imaginable benchtop electronics tool, from constant current supplies, LCR meters, waveform generators, frequency counters, and a logic analyzer.

This project is stuffed to the gills with just about every electronic tool imaginable; there are programmable gain amplifiers, voltage references, DACs and constant current sources, opamps and comparators, all connected to a bunch of banana jacks. All of these components are tied up in a nifty Python framework, allowing a bunch of measurements to be taken by a single box.

If that’s not enough, [jithin] is also working on wireless extension nodes for this box to get data from multiple acquisition points where wires would be unfeasible. This feature uses a NRF24L01+ radio module; it’s more than enough bandwidth for a lot of sensors, and there’s enough space all the wireless sensors you would ever need.

The 2015 Hackaday Prize is sponsored by:

Galactic Dimension – A Supersized DIY Pinball Machine

June 5, 2015 by Anool Mahidharia 6 Comments

If you are from the 1960’s or 1970’s we know you would have enjoyed furiously punching the buttons of a pin ball machine back in the day. Installation artist [Niklas Roy] recently revisited this old classic game and built Galactic Dimension – a supersized pinball machine for Phæno – an amazing science center in the German city of Wolfsburg. The science centre was planning a big exhibition featuring thirty beautiful, classic pinball machines loaned from the Pacific Pinball Museum in Alameda, California.

The game machine was built on a steep ramp and has a gigantic play field measuring 3m x 6m (10’x20′). It features Sci-Fi game elements in the play field which blend perfectly with the futuristic building where it is housed. The game elements are built from repurposed everyday items like hair dryers and fans, giving visitors the motivation to build some of their own such contraptions.

The players operate the machine via a control desk, and a giant calculator is used to display the game score. The steep ramp had an incline of almost 30° which meant that he had to use a light ball to be able to propel it around the play field. The main user controls are the two flippers, and building giant ones was a big challenge. Solenoids or coils would not cut the ice, and he settled for pneumatic cylinders – easy to control, powerful, not too loud, and the museum already had a compressed air supply readily available. But it still took him three iterations before he could get it right. The plunger, which initially propels the ball, was built from PVC pipes and a hair dryer. Each play field element was built as a separate module to make assembly and maintenance easier. All featured a 220V AC supply, a sensor (either an IR distance sensor or a light barrier) to detect the ball, and an Arduino. Actuators were built from hair dryers and portable fans. Each of them have their own sound effects too – either a hacked toy or a speaker controlled by the Arduino. After everything was built, taken apart, transported, and reassembled at the site, the Galactic Dimension worked without a glitch, and without releasing any magic smoke. To top it off, Andreas Harre, who’s been the German pinball champion for several years in a row, also played the machine when he visited Phæno – and was totally excited about it!

So if you are in that part of Germany anytime until September, do drop in and try to ring up a big score. For photos of his build log, check out the photo album. There’s also a fairly big block diagram (German) and the Arduino sketches (.zip file), if you’d like to take a stab at building an even bigger pinball machine. Check the video to see the machine in action. And if the name [Niklas] sounds familiar, it is because he loves building installations such as the Forbidden Fruit Machine, the Ball Sucking Machine, and another Ball Sucking Machine.

Continue reading “Galactic Dimension – A Supersized DIY Pinball Machine” →