Wood-Only Kart Race Inspires Fancy Wooden Bearings

The mountainous Italian town of Artena holds an annual soap box derby for wood vehicles – and they mean 100% wood, not a speck of anything else. Fierce competition led [Alessio] to engineering and CNC fabricating these gorgeous wooden roller bearings for the wheels to give him an edge.

Thousands in costume attend the renaissance faire known as “Palio delle contrade di Artena”, and the popular wood-only race is called “La Carettella.” The karts are operated by a two-man team: one in front who brakes, the other in the rear who hops on and off to push as needed throughout the course. There appears to be no steering from the wheels** so turning is also a two-man effort. The wooden levers dragging on the pavement provide some steering from the “driver”, and the push-man often manhandles the entire rear end, drifting where necessary.
HAD - Carettella2The course also includes full-width obstacles like hay bales. Teams are divided by community or “contrada”, and it was [Alessio]’s team captain who came to him with the special request of roller bearings. Unable to find evidence of other wooden bearings, [Alessio] knew he would have to invent them himself – so he did.

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Arduino Vs. Phidgets Vs. Gadgeteer

A few days ago, we saw a dev time trial between the Arduino and Phidgets, a somewhat proprietary dev board that is many times more expensive than an Arduino. The time trial was a simple experiment to see which platform was faster to prototype simple circuits. As always in Hackaday comments, there was a ton of comments questioning the validity and bias of the test. Not wanting to let a good controversy go to waste, [Ian Lee] tossed his hat into the ring with the same dev trial with the Gadgeteer.

The Gadgeteer has the same design philosophy as Phidgets: modular components and a unique software system -the Gadgeteer is based on .NET Micro Framework – that allows you to get up and running quickly. Unlike Phidgets, the Gadgeteer is priced competitively with the Arduino, and the mainboard is priced within an order of magnitude of a single ATMega chip.

[Ian] pulled off three projects with the three development platforms: blinking a LED, moving a servo, and building a pedometer with an accelerometer. For each trial, the time taken and the price of all components were added up. Here’s the relevant graph:

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Fail Of The Week: Cat6 != Coax

With a new Kenwood 5.1 receiver acquired from questionable sources, [PodeCoet] had no way to buy the necessary coax. He did have leftover Cat6 though. He knew that digital requires shielded cable, but figured hacking a solution was worth a try.

HAD - Coaxfail4To give hacking credit where credit is due, [PodeCoet] spent over a decade enjoying home theatre courtesy of a car amp rigged to his bench supply. Not all that ghetto of a choice for an EE student, it at least worked. To hook up its replacement he pondered if Cat6 would suffice, “Something-something twisted pair, single-sideband standing wave black magic.” Clearly hovering at that most dangerous level of knowledge where one knows just enough to get further into trouble, he selected the “twistiest” (orange) pair of wires in the cables. Reasonable logic, one must select the strongest of available shoelaces for towing a car.

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Copper Plated print

Electroplating Copper And Silver Onto 3D Prints

While researching copper plating graphite for a project, [Dave] stumbled upon a blog post illustrating a brilliant approach to metal plating 3D printed parts.

Our pioneers in this new technique are [Aaron], who runs a jewelry business, and [Bryan], a professor of Digital Media. By mixing graphite powder into an acetone solution, it is possible to make a kind of graphite paint that sticks extremely well to ABS plastic.

Using the graphite painted part as the cathode, and a chunk of copper as the anode, it becomes possible to electroplate the part with a variety of electro-forming solutions. In the first test (seen above), [Bryan] uses a Midas Bright Electro-forming Copper Solution (copper sulfate solution).

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CastAR Hands-On And Off-Record Look At Next Version

At long last I had the opportunity to try out the CastAR, a glasses-based Augmented Reality system developed by Technical Illusions. The hardware has been in the works now for a couple of years, but every time we have come across a demo we were thwarted by the long lines that accompany them. This time I was really lucky. [Jeri] gave us a private demo in a suite at the Palazzo during CES 2015. Reflecting on the experience, CastAR is exactly the type of Virtual Reality hardware I’ve been longing for.

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Mini EV Tractor

Odd-Looking Mini EV Yard Tractor Is Made From Plywood And Bike Parts

Mini EV Tractor[Ian] likes to build small Electric Vehicles and his most unique project is certainly this yard tractor. During the design phase of the project [Ian] came up with a few requirements to ensure that this vehicle would be useful around the house. First, it had to be maneuverable in tight spaces. This was accomplished by the short wheel base and small diameter front-steering wheels. Next, it had to get great traction as leaving torn-up grass around the yard was not going to cut the mustard. Four mountain bike drive wheels used in the rear double the traction while at the same time distributing the friction over twice the surface area of the grass. To increase the traction even more, the rider’s seating position was intentionally put directly over the rear wheels.

The frame was kept simple by using plywood as structural members. Two 40Ah 12v batteries are set low between the front and rear axles and power the 4 DC drive motors. The motors are connected to the axle by means of sprockets and chains which results in a 36:1 reduction. That’s a large gear reduction and limits the tractor to a top speed of 12 km/h (7.5 mph). Bike tires front and rear were used because they are easily available and are super low-cost. And of course, a tractor wouldn’t be complete without a trailer hitch to tow around plants, rocks, wood or any other general yard debris.

[Ian] makes plans for his mini EV tractor available on his website. If your kid is envious of this electric tractor, maybe you can make him one of these

 

[lovablechevy] Transforms A Nomad Into The HandyGen

[lovablechevy], aka the Queen of Bondo, has added another member to her Mushroom family of custom portable consoles.  This time, it’s the HandyGen, an improved Sega Nomad.  As an owner of the latter, we can attest that the Nomad had limitations, including its unwieldy size and shape, and its godawful battery life. As part of a build-off contest over at the Bacman forums , [lovablechevy] took apart a half-working Nomad and trimmed its board to fit into a smaller case of her own design, while retaining features such as the A/V out, headphone jack, and Player 2 controller port.  She also bumped up the size of the screen, swapping in a new 4″ LCD and its corresponding controller board. The best improvement was increasing the battery life considerably; HandyGen uses 2 LiPo batteries lasting 7 hours instead of the Nomad needing 6AA’s that barely lasted two. HandyGen’s battery life is roughly double that of the GeneBoy, an earlier portable Genesis mod we’ve featured before.

[lovablechevy] always does a great job with her portables, from the Nintenduo to the HandyNES. Being avid PS fans, we also award her bonus points for testing out the HandyGen with Phantasy Star 4. Check out her video of the HandyGen after the break.

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