Hackaday Podcast Episode 278: DIY Subs, The ErgoRing, And Finding NEMA 17

July 5, 2024 by 3 Comments

In this episode, Hackaday Editors Elliot Williams and Tom Nardi kick things off with a reminder about the impending deadline for Supercon talk and workshop proposals. From there discussion moves on to the absolutely incredible tale of two brothers who solved a pair of missing person cases with their homebrew underwater vehicle, false data sneaking into OctoPrint’s usage statics, and an organic input device that could give the classic mouse a run for its money.

You’ll also hear about cheap radar modules, open source Xbox mod chips, and lawnmowers from the grocery store. The episode wraps up with a look at the enduring mystique of perpetual motion devices, and the story of a legendary ship that might soon end up being turned into paper clips.

Check out the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

As always, this week’s episode is available as a DRM-free MP3.

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Instant Filament Drying Satisfies An Immediate Need

July 2, 2024 by 33 Comments

Most 3D printer filament soaks up water from the air, and when it does, the water passing through the extruder nozzle can expand, bubble, and pop, causing all kinds of mayhem and unwanted effects in the print. This is why reels come vacuum sealed. Some people 3D print so much that they consume a full roll before it can soak up water and start to display these effects. Others live in dry climates and don’t have to worry about humidity. But the rest of us require a solution. To date, that solution has been filament dryers, which are heated elements in a small reel-sized box, or for the adventurous an oven put at a very specific temperature until the reel melts and coats the inside of the oven. The downside to this method is that it’s a broad stroke that takes many hours to accomplish, and it’s inefficient because one may not use the whole roll before it gets soaked again.

In much the same way that instant water heaters exist to eliminate the need for a water heater, [3DPI67] has a solution to this problem, and it involves passing the filament through a small chamber with a heating element and fan circulating air. The length of the chamber is important, as is the printing speed, since the filament needs to have enough time in the improvised sauna to sweat out all its water weight. The temperature of the chamber can’t get above the glass transition temperature of the filament, either, which is another limiting factor for the dryer. [3DPI67] wrote up a small article on his improvised instant filament heater in addition to the video.

So far, only TPU has been tested with this method, but it looks promising. Some have suggested a larger chamber with loops of filament so that more can be exposed for longer. There’s lots of room for innovation, and it seems some math might be in order to determine the limits and optimizations of this method, but we’re excited to see the results.

Illustrated Kristina with an IBM Model M keyboard floating between her hands.

Keebin’ With Kristina: The One With The Tasty Snacks Board

July 2, 2024 by 5 Comments

A pocket cyberdeck-looking thing with a screen and a thumb keyboard.
Image by [MakerM0] via Hackaday.IO
[MakerM0]’s LangCard is an entry into our 2024 Business Card Challenge that just so happens to fit the Keebin’ bill as well.

You might label this a pocket cyberdeck, and that’s just fine with me. The idea here is to have a full-keyboard development board for learning programming languages like CircuitPython, MicroPython, C++, and so on, wherever [MakerM0] happens to be at a given moment.

Open up the LangCard and you’ll find an RP2040 and a slim LiPo battery. I’m not sure what display that is, but there are probably a few that would work just fine were you to make one of these fun learning devices for yourself.

Continue reading “Keebin’ With Kristina: The One With The Tasty Snacks Board” →

A FreeCAD sticker, a FreeCAD pencil, a Hackaday Jolly Wrencher SAO PCB and the board-to-be-encased next to each other

FreeCAD Foray: Shells For All Our PCBs

July 1, 2024 by 58 Comments

Are you the kind of hacker who tries to pick up FreeCAD, but doesn’t want to go through a tutorial and instead pokes around the interface, trying to transfer the skills from a CAD suite you’ve been using before? I’ve been there too, and in my experience, FreeCAD doesn’t treat such forays lightly. It’s a huge package that enables everything from architecture to robotics design, so if you just want a 3D-printed case for a PCB project, the hill can be steep. So let’s take that first simple project as an example, and see if it helps you learn a little bit of FreeCAD.

This board needs a case – badly.

As motivation, I recently built a USB-C PSU board that uses a DC PSU and does the USB-C handshaking to provide 20 V to a laptop. It is currently my only 100 W USB-C PSU, and my 60 W PSU just died, which is why I now use this board 24/7. I have brought it on two different conferences so far, which has highlighted a problem – it’s a board with tons of exposed contacts, which means that it isn’t perfectly travel-friendly, and neither it is airport-friendly – not that I won’t try and bring it anyway. So, currently, I have to watch that nothing shorts out – given the board has 3.3 V close to 20 V at 9 A, it’s a bit of a worry.

This means I have to design some sort of case for it. I was taught SolidWorks in the half a year that I spent in a university, and honestly, I’m tired of the licensing and proprietary format stuff. When it comes to more hobbyist-accepted tools like Fusion360, I just don’t feel like exchanging one proprietary software for another. So, FreeCAD is the obvious choice – apart from OpenSCAD, which I know and love, but I don’t always want to think up fifteen variable names for every silly little feature. That, and I also want to fillet corners every now and then.

For a full-open-source workflow, today’s PCB is designed with KiCad, too. Let’s see about installing FreeCAD, and the few things you need to import a KiCad board file into FreeCAD.

Continue reading “FreeCAD Foray: Shells For All Our PCBs” →

screenshot of the code defining a hid descriptor by using essentially macros for common descriptor types

Coupling STM32 And Linux? Consider HID Over I2C

June 26, 2024 by 25 Comments

If you’re pairing a tiny Linux computer to a few peripherals — perhaps you’re building a reasonably custom Pi-powered device — it’s rightfully tempting to use something like an STM32 for all your low-level tasks, from power management to reading keyboard events.

Now, in case you were wondering how to tie the two together, consider HID over I2C, it’s a standardized protocol with wide software and peripheral support, easily implementable and low-power. What’s more, [benedekkupper] gives you an example STM32 project with a detailed explanation on how you too can benefit from the protocol.

There are several cool things about this project. For a start, its code is generic enough that it will port across the entire STM32 lineup nicely. Just change the pin definitions as needed, compile it, flash it onto your devboard and experiment away. Need to change the descriptors? The hid-rdf library used lets you define a custom descriptor super easily, none of that building a descriptor from scratch stuff, and it even does compile-time verification of the descriptor!

The project has been tested with a Raspberry Pi 400, and [benedekkupper] links a tutorial on quickly adding your I2C-HID device on an Linux platform; all you need is DeviceTree support. Wondering what’s possible with HID? We’ve seen hackers play with HID aplenty here, and hacking on the HID standard isn’t just for building keyboards. It can let you automate your smartphone, reuse a laptop touchpad or even a sizeable Wacom input surface, liberate extra buttons on gamepads, or build your own touchscreen display.

The Amstrad E-m@iler, The Right Product With The Wrong Business Model

June 25, 2024 by 29 Comments

One of the joys of the UK’s Electromagnetic Field hacker camp lies in the junk table, where trash turns to treasure in the blink of an eye. This year I returned relatively unscathed from my few days rifling through the tables,but I did snag a few pieces. One of them is a wired telephone, which would be a fairly unremarkable find were it not for its flip-up LCD screen and QWERTY keyboard.

My prize is a 2002 Amstrad E-m@iler Plus, one of a series of internet-equipped telephones from the British budget electronics company. The device itself and the story behind it make for a fascinating tale of a dotcom-era Internet flop, and a piece of hardware that could almost tempt today’s hackers.

You’ve Heard Of The Dotcom Boom, But Have You Heard Of The Hardware?

In the late 1990s, everything was about the Internet, but seemingly few outside the kind of people who read Hackaday really understood what it was really about. I’ve written before on these page about how hype blinded the CD-ROM industry to the shortcomings of its technology, but while that had in reality only gripped the publishing business, the Internet hype which followed had everyone in its thrall. You’re probably familiar with the story of the dotcom boom and crash as startup companies raised millions on shaky foundations before folding when they couldn’t deliver, but in parallel with that there was also a parallel world for hardware. The future was going to be connected, but on what and whose hardware would that connection happen? Continue reading “The Amstrad E-m@iler, The Right Product With The Wrong Business Model” →