Practical Print Makes IPad A Magnificent Eye Piece

Be it the ever shrinking size of components, the miniscule size of the printing on such pieces, or the steady march of time that makes visits to the optometrist an annual ritual, many of us could use some assistance when things start getting fuzzy at the workbench. Arm-mounted LED magnifying lenses can be a handy helper. Zooming in on a macro photo on a smartphone is also a common option that we’ve used many times.

[Timo Birnschein] started down a similar path when he realized that his iPad Pro comes with an app called simply “Magnifier”. A 12” iPad isn’t exactly the most convenient device to hold while trying to solder small parts, so he spent some time designing and 3D printing a specialty iPad stand that he calls a “Quick and Dirty High Performance EE Microscope.” We call it a magnificent tool hack!

Rotating the iPad diagonally so that the camera is closest to the subject leaves plenty of room to work and makes great use of the available screen space. [Timo] reports that at 50% magnification the 12” screen makes even 0603 SMD parts easy to read. Now he rejoices to have more to do with his iPad than watching YouTube and reading Hackaday- although we don’t know why you couldn’t do both.

The STL files have been released on Thingverse for your experimentation. [Timo] notes that he’d like to add an LED ring to brighten things up, and a fume extractor to protect the delicate lens on the iPad. We have to wonder if some plastic wrap over the lens might produce the same effect at almost no cost. Whatever [Timo] decides to do, we’re sure it’ll be brilliant.

If you don’t have an iPad and a 3D printer, you might enjoy an earlier post that shows how you can use your phone as a microscope. If Lego and Raspberry Pi are your go-to parts, you can set your sights on this Lego/Pi/Arduino microscope.

Do you have your own preferred solution for seeing yourself through a hazy situation? Be sure to write it up, and then drop it in the Tip Line!





3D Printed Joystick Using Spherical Flexure Joint

One of the many advancements brought about by 3D printing is the rapid development of compliant mechanisms and flexure joints. One such example is [jicerr]’s joystick, which uses a pair of spherical flexure joints recently developed by researchers from Delft University of Technology in the Netherlands, See the videos after the break.

Both flexure joint designs make use of tetrahedron-shaped elements, allowing an object to pivot around a fixed point in space like a ball-and-socket joint. One of the joints, named Tetra 2, is perfect for printing on a standard FDM printer, and the 3D files were uploaded to Thingiverse by [Jelle_Rommers], one of the researchers. [jicerr] took the design and created a base to mount an HMC5883 3-axis magnetometer a short distance from the focal point, which senses the rotation of a small magnet at the focal point. An Arduino takes the output from the magnetometer, does the necessary calculation, and interfaces to a PC as a joystick. Demonstrates this by using it to rotate and pan the design in Solidworks. One thing to keep in mind with this design is that it needs a fixed base to prevent it from moving around. It should also be possible to integrate the design directly into the housing of a controller.

Another amusing application is to turn it into a pen holder with a chicken head on the front, as demonstrated by [50Pro]. If you have any ideas for other applications, drop them in the comments.

Compliant mechanisms have a number of interesting applications, including harmonic drives, dial indicators and thrust vectoring mounts.

Continue reading “3D Printed Joystick Using Spherical Flexure Joint”

Nintendo Headquarters Plaques

3D Print A Piece Of Nintendo History Before The Real One Is Gone

Nintendo wasn’t always in the videogames business. Long before Mario, the company was one of the foremost producers of Hanafuda playing cards in Japan. From 1930 until 1959, Nintendo ran its printing business from a four-story art deco style building that featured distinctive plaques at the front entrance. We now have a chance to print those former Nintendo HQ plaques at home thanks to [Mr. Talida] who shared some 3D models on Twitter. Talida, a self-described “retro video game archivist”, recreated the plaques via photogrammetry from a number of reference photos he took from a visit to the Kyoto site late last year.

These 3D models come at a crucial time as the old Nintendo HQ building, which sat dormant for years, is set to be turned into a boutique hotel next year. According to JPC, the hotel will feature twenty rooms, a restaurant, and a gym and is expected to be completed by summer 2021 (although that estimate was from the “before” times). The renovation is expected to retain as much of the original exterior’s appearance as possible, but the Nintendo plaques almost assuredly will not be included. For a first-person tour of the former Nintendo headquarters building, there is a video from the world2529 YouTube channel provided below.

It is encouraging to see examples of this DIY-style of historical preservation. Many companies have proven themselves to be less-than-stellar stewards of their own history. Though if his Twitter timeline is any indication, [Mr. Talida] is up to something further with this photogrammetry project. A video export exhibiting a fully textured 3D model of the old Nintendo headquarters’ entrance was published recently along with the words, “What have I done.”

Continue reading “3D Print A Piece Of Nintendo History Before The Real One Is Gone”

Plastic Prosthetics For Rubber Duckies

Will someone please think of the rubber duckies?!

For decades they’ve been reduced to a laughing stock: a caricature of waterfowl. Left without a leg to stand on, their only option is to float around in the tub. And they don’t even do that well, lacking the feet that Mother Nature gave them, they capsize when confronted with the slightest ripple. But no more!


Due to the wonders of 3D printing, and painstaking design work by [Jan] from the Rubber Ducky Research Center, now you can print your own rubber ducky feet. We have the technology! Your ducks are no longer constrained to a life in the tub, but can roam free as nature intended. The video (embedded below) will certainly tug at your heartstrings.

OK, it’s a quick print and it made my son laugh.

The base and legs probably don’t fit your duck as-is, but it’s a simple matter to scale them up or down while slicing. (Picture me with calipers on the underside of a rubber ducky.) The legs were a tight press-fit into the body, so you might consider slimming them down a tiny bit when doing the scaling, but this probably depends on your printer tolerances.

It looks snazzy in gold-fleck PETG, and would probably work equally well for some more elaborate rubber duckies as well.

Continue reading “Plastic Prosthetics For Rubber Duckies”

[Hari] Prints An Awesome Spider Robot

Although we have strong suspicions that the model’s designer failed entomology, this spider robot is very cool. [Hari Wiguna] made one, and is justifiably thrilled with the results. (Watch his summary on YouTube embedded below.)

Thanks to [Regis Hsu]’s nice design, all [Hari] had to do was order a hexapod’s dozen 9g servos for around $20, print out the parts, attach an Arduino clone, and he was done. We really like the cutouts in the printed parts that nicely fit the servo horns. [Hari] says the calibration procedure is a snap; you run a sketch that sets all the servos to a known position and then tighten the legs in place. Very slick.

The parts should print without support on basically any printer. [Hari]’s is kinda janky and exhibits all sorts of layer-to-layer irregularities (sorry, man!) but the robot works perfectly. Which is not to say that [Hari] doesn’t have assembly skills — check out the world’s smallest (?) RGB LED cube if you think this guy can’t solder. Of course, you can entirely sidestep the 3D-printed parts and just fix a bunch of servos together and call it a robot. It’s harder to make building a four-legger any easier than these two projects. What are you waiting for?

Continue reading “[Hari] Prints An Awesome Spider Robot”

Microfluidic LEGO Bricks

Years ago, prototyping microfluidic systems was a long, time-intensive task. With inspiration from DIY PCB fabrication techniques, that time is now greatly reduced. However, even with the improvements, it still takes a full day to go from an idea to a tangible implementation. However, progress creeps in this petty pace from day to day, and in accordance, a group of researchers have found a way to use 3D printed molds to create microfluidic LEGO bricks that make microfluidic prototyping child’s play.

For the uninitiated, microfluidics is the study and manipulation of very small volumes of water, usually a millionth of a liter and smaller (nL-pL). Interestingly, the behavior of fluids at small scales differs greatly from its larger scale brethren in many key ways. This difference is due to the larger role surface tension, energy dissipation, and fluidic resistance play when distances and volumes are minimized.

By using 3D printed molds to create microfluidic bricks that fit together like LEGOs, the researchers hope to facilitate medical research. Even though much research relies on precise manipulation of minuscule amounts of liquid, most researchers pipette by hand (or occasionally by robot), introducing a high level of human error. Additionally, rather than needing multiple expensive micropipettes, a DIY biohacker only needs PDMS (a silicon-based chemical already used microfluidics) and 3D printed molds to get started in prototyping biological circuits. However, if you prefer a more, ahem, fluid solution, we’ve got you covered.

[via Adafruit]

Turn Cheap USB Soldering Irons In To Tweezers

This is 2016, and almost every hacker dabbles with SMD parts now, unlike back in the day. This means investing in at least some specialized tools and equipment to make the job easier. One handy tool is the SMD soldering tweezers – useful not only for manual soldering of parts, but also for de-soldering them quickly and without causing damage to the part or the board. Often, especially when repairing stuff, using a hot air gun can get tricky if you want to remove just one tiny part.

smd_tweezer_04[adria.junyent-ferre] took a pair of cheap £5 USB soldering irons and turned them into a nifty pair of SMD soldering tweezers. The two irons are coupled together using a simple, 3D printed part. [adria]’s been through a couple of iterations, so the final version ought to work quite well. The video after the break shows him quickly de-soldering a bunch of 0805 SMD resistors in quick succession.

Earlier this year, we had posted [BigClive]’s tear down of these 8 watt USB soldering irons which turned out to be surprisingly capable and this spurred [adria] to order a couple to try them out.

The 3D printed part is modeled in SolveSpace – a parametric 2D and 3D CAD software that we blogged about a while ago. Continue reading “Turn Cheap USB Soldering Irons In To Tweezers”