Spare SMD Storage, With Stacking SMT Tape Reels

October 5, 2020 by Donald Papp 10 Comments

[Kadah]’s solution for storing short tapes of SMT parts is as attractive as it is clever. The small 3D-printed “tape reels” can double as dispensers, and stack nicely onto each other thanks to the sockets for magnets. The units come in a few different sizes, but are designed to stack in a consistent way.

We love the little touches such as recessed areas for labels, and the fact that the parts can print without supports (there are a couple of unsupported bridges, but they should work out fine.) Also, the outer dimensions of the units are not an accident. They have been specifically chosen to nestle snugly into the kind of part drawers that are a nearly ubiquitous feature of every hardware hacker’s work bench.

STLs are provided for handy download but [Kadah] also provides the original Fusion 360 design file, with all sizes defined as easily-customized parameters. In addition, [Kadah] thoughtfully provided each model in STEP format as well, making it easy to import and modify in almost any 3D CAD program.

Providing 3D models in STEP format alongside STLs is nice to see, because it gives more options to people if things need some tweaking, because editing the STL file can be done if needed, but isn’t optimal. Thankfully the ability to export STEP files is still open to hobbyists using Fusion 360, since Autodesk decided to leave that feature available to personal use licenses.

Sunshine In A Bag

October 3, 2020 by Brian McEvoy 7 Comments

Ultraviolet (UV) curing lamps are crucial if you have a resin 3D printer or work with UV adhesives. Some folks line an old Amazon shipping box with foil and drop a spotlight somewhere inside. Other folks toss their work under the all-natural light source, Sol. Both options have portability and reliability problems, but [AudreyObscura] has it covered with a reflective mat lined with UV strip lights. This HackadayPrize2020 finalist exemplifies the ideal that good ideas are often simple, and this has a remarkably short bill of materials.

Foil bubble insulation is the medium because it provides structure and reflectivity, but it doesn’t cooperate with the LED strip’s adhesive. [AudreyObscura] demonstrates that masking tape as an interfacing layer makes everyone play nicely. A fine example of an experienced maker, their design covers bundling wires and insulating connections to keep everything tidy and isolated. With different arrangements, this can form a tunnel lit from above, a chimney lit from the walls, or you can drape it over some scaffolding.

If you need something a little less portable for your own shop you might consider a mirror-filled chamber. One nice touch to add is a turntable to help make sure the entire part is cured without any missing areas.

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Paying It Forward

October 3, 2020 by Elliot Williams 21 Comments

It’s all those little things. A month ago, I was working on the axes for a foam-cutting machine. (Project stalled, will pick back up soon!) A week ago, somewhere else on the Internet, people were working on sliders that would ride directly on aluminum rails, a problem I was personally experiencing, and recommended using drawer-glide tape — a strip of PTFE or UHMW PE with adhesive backing on one side. Slippery plastic tape solves the metal-on-metal problem. It’s brilliant, it’s cheap, and it’s just a quick trip to the hardware store.

Just a few days ago, we covered another awesome linear-motion mechanical build in the form of a DIY camera rig that uses a very similar linear motion system to the one I had built as well: a printed trolley that slides on skate bearings over two rails of square-profile extruded aluminum. He had a very nice system of anchoring the spacers that hold the two rails apart, one of the sticking points in my build. I thought I’d glue things together, but his internal triangle nut holders are a much better solution because epoxy doesn’t like to stick to anodized aluminum. (And Alexandre, if you’re reading, that UHMW PE tape is just what you need to prevent bearing wear on your aluminum axes.)

Between these events, I got a message thanking me for an article that I wrote four years ago on debugging SPI busses. Apparently, it helped a small company to debug a problem and get their product out the door. Hooray!

So in one week, I got help from two different random strangers on a project that neither of them knew I was working on, and I somehow saved a startup. What kind of crazy marvelous world is this? It’s become so normal to share our ideas and experience, at least in our little corner of the Internet, that I sometimes fail to be amazed. But it’s entirely amazing. I know we’ve said it before, but we are living in the golden era of sharing ideas.

Thanks to all of you out there, and Read More Hackaday!

The Amazing Technicolor Parts Organizer

October 3, 2020 by Tom Nardi 9 Comments

It wouldn’t be much of an exaggeration to say that anyone reading these words has struggled at one time or another to keep an ever growing collection of electronic bits and bobs from descending into absolute chaos. Tossing them all into plastic bins is at least a start down the road to long-term organization, but they still needed to be sorted and inventoried if you want to avoid the wasted time and money of buying parts you forgot you already had.

For his latest project, [Zack Freedman] decided to finally tackle the personal parts collection that he’s ended up lugging around for the last several years. The first half of the battle was just figuring out what he actually had, what he was likely to need down the line, and getting it all sorted out so he didn’t have to keep rummaging through a big pile to find what he needed. But it’s not enough to get organized, you also need to stay organized.

Which is why he then turned his attention to how all these newly sorted components would actually be stored going forward. He already had a trio of Harbor Freight bin organizers, but as one expects from that fine retailer, they were only marginally suitable for the task at hand. So [Zack] designed a 3D printed faceplate that could snap onto the original plastic bin. The new fronts made them easier to grab and featured an opening to accept a laser-etched plastic label.

To give them a little visual flair, he decided to print the faceplates using rainbow gradient filament. To prevent them from being random colors, he used the relatively obscure sequential slicing option so his Prusa i3 would print each faceplate in its entirety before moving over to the next one on the bed. This took far longer than doing them in parallel (especially since he had access to multiple printers), but makes for a much nicer aesthetic as the color smoothly transitions between each bin on the wall. It also has a practical benefit, as you can tell at a glance if any of the bins have found themselves in the wrong spot.

If you really want to go off the deep end, we’ve seen hackers light individual bins with RGB LEDs tied into a searchable inventory system. But for most hobbyists, simply learning when to purge would be more practical.

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Hyper Links And Hyperfunctional Text CAD

September 30, 2020 by Brian McEvoy 61 Comments

Strong opinions exist on both sides about OpenSCAD. The lightweight program takes megabytes of space, not gigabytes, so many people have a copy, even if they’ve never written a shape. Some people adore the text-only modeling language, and some people abhor the minimal function list. [Johnathon ‘Zalo’ Selstad] appreciates the idea but wants to see something more robust, and he wants to see it in your browser. His project CascadeStudio has a GitHub repo and a live link so you can start tinkering in a new window straight away.

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Lego Ziplining Robot Climbs For Claps

September 28, 2020 by Orlando Hoilett 10 Comments

The internet has given us plenty of cool robotics projects, but we don’t think we’ve seen one zipline before. At least not until now.

This cool little ziplining robot is courtesy of the folks over at [Tart Robotics]. As they described it, the robot moves using a 4-bar linkage mechanism with the motor’s torque “transferred to the arm mechanisms through a pair of bevel gears and a worm drive.” Even cooler, the robot is activated by clapping. The faster you clap, the faster the robot moves. That’s sure to wow your friends at your next virtual hacker meetup.

They had to do a bit of custom 3D printing work to get a few of the Lego components to connect with their non-Lego off-the-shelf bits, so that took a bit of time. Specifically, they had some cheap, non-branded DC motors that they used that did not naturally mate with the Lego Technic components used to create the rest of the robot’s body. Nothing a few custom 3D printing jobs couldn’t solve.

It always amazes us what cool contraptions you can put together with a few Lego blocks. What’s your favorite Lego project?

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Xbox Controller Gets Snap On Joystick From Clever 3D-Printed Design

September 25, 2020 by Donald Papp 7 Comments

Ball and socket linkages make for smooth operation.

People making DIY controls to enhance flight simulators is a vibrant niche of engineering and hackery, and it sure looks like Microsoft Flight Simulator is doing its part to keep the scene lively. [Akaki Kuumeri]’s latest project turns an Xbox One gamepad into a throttle-and-stick combo that consists entirely of 3D printed parts that snap together without a screw in sight. Bummed out by sold-out joysticks, or just curious? The slick-looking HOTAS (hands on throttle and stick) assembly is only a 3D printer and an afternoon away. There’s even a provision to add elastic to increase spring tension if desired.

The design looks great, and the linkages in particular look very well thought-out. Ball and socket joints smoothly transfer motion from one joystick to the other, and [Akaki] says the linkages accurately transmit motion with very little slop.

There is a video to go with the design (YouTube link, embedded below) and it may seem like it’s wrapping up near the 9 minute mark, but do not stop watching because that’s when [Akaki] begins to go into hacker-salient details about of how he designed the device and what kinds of issues he ran into while doing so. For example, he says Fusion 360 doesn’t simulate ball and socket joints well, so he had to resort to printing a bunch of prototypes to iterate until he found the right ones. Also, the cradle that holds the Xbox controller was far more difficult to design than expected, because while Valve might provide accurate CAD models of their controllers, there was no such resource for the Xbox ones. You can watch the whole video, embedded below.

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