3d Printer hacks

2595 Articles

This Micro Deltesian Is Easy For Children To Use

October 12, 2019 by 9 Comments

[Ekaggrat Singh Kalsi] submits this interesting printer he built for his daughter to use. He admits that the project started simply out of curiosity about the strange deltesian movement. In this configuration, the X and Z-axis are a delta mechanism while the Y-axis is a regular Cartesian bed on rails. There’s not a load of advantages to this movement, but it is really neat.

Eventually, he had a hammer in search of a nail and decided to make the printer easy enough for his daughter to use. To this end, he added a few kid-friendly modifications. The unheated bed is removable and snaps in and out of place with magnets. Considerable attention was paid to the filament loading and unloading to make it easy for small hands to perform the process. This was accomplished through a lever based latch mechanism.

As you can see in the video after the break, the project was a success, and his daughter is growing up with access to her very own 3D printer. If you’re curious abou the classic delta robot, check out this golf ball sorter.

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3D Printed Tools For Quick Press Brake Jobs

October 8, 2019 by 8 Comments

Press brakes are a workshop staple when working with sheet metal. They’re ideal for executing accurate and repeatable bends over and over again. Typically, they’re fitted with steel tooling that can hold up to thousands of press cycles. However, such tooling is expensive, and time consuming to produce. [Anthony] recently had a job come through the shop that required a unique internal radius. Rather than rush out and buy tooling, he decided to 3D print his own instead!

The press brake tools were printed on a standard Prusa i3, using regular PLA filament. There’s nothing particularly special in the process, with the prints using 12 perimeters and 20% infill. Despite being made of plastic, the tools held up surprisingly well. In testing, the parts were able to bend up to 3.4 mm steel, undergoing several cycles without major visible wear. [Anthony] also experimented with gooseneck parts, which, while less robust, make it easy to accommodate more complex sheet metal parts.

3D printing is a great way to produce custom press tooling, and can be done far more cheaply and quickly than producing traditional steel tooling. While it’s unlikely to be useful for long production runs, for short runs that need custom geometry, it’s a handy technique. We’ve even seen 3D printed punch-and-die sets, too. Video after the break.

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This Hurricane Uses A Novel Technique

October 5, 2019 by 16 Comments

You’ve probably heard of the brave pilots, the so-called ‘few’, that took to the air in their Supermarine Spitfires and saved the day during the Battle of Britain. It’s a story that contains a lot of truth, but as is so often the case, it masks a story with a bit more complexity. Those pilots did scramble across the airfields of Southern England back in the summer of 1940, but more of them went into battle behind the controls of a Hawker Hurricane than its more glamorous stablemate.

The Hurricane might have been eclipsed by the Spitfire in the public’s eye, but not for [Marius Taciuc], who’s made a fully-functional RC model of one. Normally that wouldn’t be worthy of our attention, but in this case he’s employed a rather fascinating construction technique. He’s recreated the doped-fabric skin of the original by 3D-printing the frame of the aircraft and covering it in heat-shrink film, making this a very rare bird indeed.

The video below takes us through the steps including the development of the frame in a CAD package based on a tracing of a 2D aircraft picture, fitting the film, and finally attempts at flight that are unfortunately foiled by inappropriate wheel choice. But the short flight and crash does demonstrate that this construction method is durable, which leads on to our interest in it. While it evidently makes a functional aircraft, there are other applications that could benefit from such a lightweight and strong combination of materials.

[Marius] actually created a model of the somewhat more photogenic Spitfire using a similar technique, though as far as we can tell, that one has remained grounded. Incidentally, these pages have been previously graced by Hurricanes of the non-PLA variety. Continue reading “This Hurricane Uses A Novel Technique” →

Mt Everest Lamp Recreates The Famous Peak

October 5, 2019 by 7 Comments

Anyone who has travelled to distant mountain peaks has marvelled at the beauty of the natural, rugged terrain. [apoorvas15] is no different, and created a lamp that celebrated the awe of the largest mountain on earth.

When it comes to reproducing an accurate geometrical representation of the landscape, the easiest approach is to reach for some variety of CNC machinery. Here, a 3D printer is used to create a translucent shell replicating the mountain. A reverse shell is then laced on the bottom to create an effect akin to that of a reflection in a lake. The assembly was fitted with WS2812 LEDs run by an Arduino Nano, and suspended from a stainless steel frame for an attractive floating look.

It’s a great piece, one that would look suitably impressive on any desk or coffee table. The 3D printer has served many makers well when it comes to producing attractive home lighting. We’ve seen many great builds — from the 8-bit to the floral-inspired. Video after the break.

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E3D Tool Changer Partially Reviewed

October 4, 2019 by 7 Comments

[Design Prototype Test] got a box in the mail. Inside? An E3D “tool changer and motion system.” Superficially, it looks like a 3D printer, but it is touted as a machine that can mount several different kinds of tools, including a 3D print head. In the video below, you can see the assembly of the heavy-looking machine.

In a world in which a cheap 3D printer costs way under $200, this machine is much sturdier and costs about $3,000 with all the pieces. [Design Prototype Test] is a bit put out by the price, but you have to wonder if they aren’t trying to allow for an eventual CNC head for which the extra-sturdy build could be an advantage. However, the use of motion belts makes that seem like a long shot.

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PrintEye Gives You Stats In A Blink

October 3, 2019 by 4 Comments

Once upon a time, most things were single-purpose, like the pocket watch. Then somebody made a watch with a date function, and next thing you know, we had TV/VCR combos and Swiss army knives. Now, people pull computers out of their pockets just to check the time or the bed temperature of their RepRap.

[Owen]’s antidote for this multi-function madness is PrintEye, a simple interface that queries his printer and displays its vital signs on a pair of OLED peepers. It’s a parts bin special, and you know how much we love those. PrintEye connects to the Duet controller over UART, and does its firmware whispering with an ATMega328P. The ‘Mega sends a single M-command and gets back all the status and temperature data in JSON format. Then it parses the info and displays it on twin OLED screens.

Want to make one? [Owen]’s got all the files you need over on IO, but offers no hand-holding services. If you’ve never spun a board before, this could be your introduction. Have to have an internet connection? Check out the Octoprint monitor that inspired PrintEye.

X-Printer Fits In A Backpack

October 2, 2019 by 16 Comments

3D printers are great for rapid prototyping, but they’re not usually what you’d call… portable. For [Malte Schrader], that simply wouldn’t do – thus, the X-printer was born!

The X-printer is a fused-deposition printer built around a CoreXY design. Its party piece is its folding concertina-style Z-axis, which allows the printer to have a build volume of 160x220x150mm, while measuring just 300x330x105mm when folded. That’s small enough to fit in a backpack!

Getting the folding mechanism to work took some extra effort, with the non-linear Z-axis requiring special attention in the firmware. The printer runs Marlin 1, chosen for its faster compile time over Marlin 2. Other design choices are made with an eye to ruggedness. The aluminium frame isn’t as light as it could be, but adds much needed rigidity and strength. We’d love to see a custom case that you could slide the printer into so it would be protected while stowed.

It’s a build that shows there’s still plenty to be gained from homebrewing your own printer, even in the face of unprecedented options on the market today. We’ve seen other unique takes on the portable printer concept before, too. Video after the break.

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