3d printed tiny gym in a box with mirror and led strip lighting

Get Pumped For This Miniature Gym

January 9, 2023 by Abe Connelly 5 Comments

[Duncan McIntyre] lives in the UK but participated in a secret Santa gift exchange for his Dutch friends’ Sinterklaas celebration. In traditional maker fashion, [Duncan] went overboard and created a miniature gym gift box, complete with flashing lights, music and a motorized lid.

[Duncan] used [TanyaAkinora]’s 3D printed tiny gym to outfit the box with tiny equipment, with a tiny mirror added to round out the tiny room. An ATmega328P was used as the main microcontroller to drive the MP3 player module and A4988 stepper motor controller. The stepper motor was attached to a drawer slide via a GT2 timing belt and pulley to actuate the lid. Power is provided through an 18V, 2A power supply with an LM7805 providing power to the ATmega328P and supporting logical elements. As an extra flourish, [Duncan] added some hardware audio signal peak detection, fed from the speaker output, which was then sampled by the ATmega328P to be able to flash the lights in time with the playing music. A micro switch detects when the front miniature door is opened to begin the sequence of lights, song and lid opening.

[Duncan] provides source on GitHub for those curious about the Arduino code and schematics. We’re fans of miniature pieces of ephemera and we’ve featured projects ranging from tiny 3D printed tiny escalators to tiny arcade cabinets.

Video after the break!

Continue reading “Get Pumped For This Miniature Gym” →

Continuous Printing On LCD Resin Printer: No More Wasted Time On Peeling? Is It Possible?

January 3, 2023 by Maya Posch 20 Comments

Anyone who has done any amount of 3D printing with SLA printers is probably well aware of the peeling step with each layer. This involves the newly printed layer being pulled away from the FEP film that is attached to the bottom of the resin vat. Due to the forces involved, the retraction speed of the build plate on the Z-axis has to be carefully tuned to not have something terrible happen, like the object being pulled off the build plate. Ultimately this is what limits SLA print speed, yet [Jan Mrázek] postulates that replacing the FEP with an oxygen-rich layer can help here.

The principle is relatively simple: the presence of oxygen inhibits the curing of resin, which is why for fast curing of resin parts you want to do so in a low oxygen environment, such as when submerged in water. Commercial printers by Carbon use a patented method called “continuous liquid interface production” (CLIP), with resin printers by other companies using a variety of other (also patented) methods that reduce or remove the need for peeling. Theoretically by using an oxygen-permeating layer instead of the FEP film, even a consumer grade SLA printer can skip the peeling step.

The initial attempt by [Jan] to create an oxygen-permeating silicone film to replace the FEP film worked great for about 10 layers, until it seems the oxygen available to the resin ran out and the peeling force became too much. Next attempts involved trying to create an oxygen replenishment mechanism, but unfortunately without much success so far.

Regardless of these setbacks, it’s an interesting research direction that could make cheap consumer-level SLA printers that much more efficient.

(Thumbnail image: the silicone sheet prior to attaching. Heading image: the silicone sheet attached to a resin vat. Both images by [Jan Mrázek])

Wear Your Fave Cassette Tapes As A Necklace With This 3D Printed Adapter

December 29, 2022 by Lewin Day 47 Comments

While packing merch for a recent gig, I realised I had the opportunity to do something a little fun. I’d released an album on tape, and spent a little extra to ensure the cassette itself was a thing of beauty. It deserved to be seen, rather than hidden away in a case on a shelf. I wanted to turn this piece of musical media into a necklace.

Of course, cassette tapes aren’t meant to be used in this way. Simply throwing a chain through the cassette would lead to tape reeling out everywhere. Thus, I fired up some CAD software and engineered a solution to do the job! Here’s how I built an adapter to turn any cassette tape into a cool necklace.

Find the design on Thingiverse, and more details below!

Continue reading “Wear Your Fave Cassette Tapes As A Necklace With This 3D Printed Adapter” →

Showing the vintage PC, painted in 50s color scheme, matching custom-built keyboard and mouse next to it

Workbench PC With A 50s Twist

December 28, 2022 by Arya Voronova 32 Comments

[HolGer71] had a Mini-ITX Intel Atom-powered mainboard that he found useful for its vintage interfaces like COM and LPT. On a whim, he decided to give it even more vintage of a look – transforming it into a device more akin to a 50s home appliance, complete with a fitting monitor, mouse and keyboard. The project, dubbed Legacy-PC Computer Case, imitates the sheet metal construction masterfully in its 3D-printed design. That’s not all there is to it, either – everything is open-source, and there is enough documentation that you can build your own!

[HolGer71] starts with general printing and finishing advice, and goes through every part of the setup from there. The mainboard-holding case builds around a small miniITX case frame, enclosing it and adding extensions for connectors and lightbulbs. For the monitor, he built a new frame around an old VGA-equipped 17″ desktop screen – most certainly easy to find. The keyboard‘s an inexpensive one yet equipped with mechanical switches, and the mouse‘s an old Fujitsu-Siemens, but of the kind you’d see manufactured under different labels. All in all, this combines quite generic components into a trusty and stylish device for your workshop needs.

Equipped with Windows 7 as, apparently, the earliest supported version, this machine is now on desk duty – ready to run obscure software for old programming dongles, and look absolutely fabulous while doing so. It’s rare that we see such effort put into creating designs from scratch and sharing them with the community – most of the time, we see PCs built into already existing devices, like this vintage radio, or a benchtop logic analyzer.

Fiberglass Mesh For Stronger 3D Prints

December 28, 2022 by Jenny List 32 Comments

There are many clever ways to make stronger 3D prints, be they by the use of special slicing algorithms or by unusual filaments. [Brtv-z] has taken a more straightforward tack, by making glass-reinforced prints using painters fiberglass mesh tape.

It’s a laborious technique that involves stopping the print to manually place the fiberglass at each successive millimeter of print. The resulting test piece comes off the print bed festooned with fiberglass mesh, and once it’s been trimmed, he subjects it to some tests which you’ll see in the video below the break(Russian language, but there are subtitles).

The tests are fairly rough and ready involving a hammer (we winced at the hammering in a vice, but of course this piece isn’t forged steel!) and standing on a flat piece of print balanced between two blocks. As you’d expect, the reinforced piece appears the stronger, but these tests would benefit from a calibrated set-up to quantify the strength.

So if you’re of a mind to experiment, this certainly seems like an accessible if rather tedious way to make glass reinforced 3D prints. If you then want to characterize them, remember this can be done with a bit of farmyard engineering if you have nothing better.

Continue reading “Fiberglass Mesh For Stronger 3D Prints” →

A beige keyboard with blue and grey keys sits on a colorful deskmat atop a wooden desk. A small box with a round Touch ID button sits next to the keyboard.

Standalone Touch ID For Your Desktop Mac

December 26, 2022 by Navarre Bartz 1 Comment

With the proliferation of biometric access to mobile devices, entering a password on your desktop can feel so passé. [Snazzy Labs] decided to fix this problem for his Mac by liberating the Touch ID from a new Apple keyboard.

When Apple introduced its own silicon for its desktops, it also revealed desktop keyboards that included their Touch ID fingerprint reader system. Fingerprint access to your computer is handy, but not everyone is a fan of the typing experience on Apple keyboards. Wanting to avoid taping a keyboard under his desk, [Snazzy Labs] pulled the logic board from the keyboard and designed a new 3D printed enclosure for the Touch ID button and logic board so that the fingerprint reader could reside close to where the users hands actually are.

One interesting detail discovered was the significantly different logic boards between the standard and numpad-containing variants. The final enclosure designs feature both wireless and wired versions for both the standard and numpad logic boards if you should choose to build one of your own. We’re interested to see if someone can take this the next step and use the logic board to wire up a custom mechanical keyboard with Touch ID.

If [Snazzy Labs] seems familiar, you may recognize him from their Mac Mini Mini. If you’re more in the mood to take your security to the extreme, check out this Four Factor Biometric Lockbox that includes its own fingerprint reader.

Continue reading “Standalone Touch ID For Your Desktop Mac” →

3D Modelling In English With AI

December 26, 2022 by Al Williams 17 Comments

By now, you’ve surely seen the AI tools that can chat with you or draw pictures from prompts. OpenAI now has Point-E, which takes text or an image and produces a 3D model. You can find a few runnable demos online, but good luck having them not too busy to work.

We were not always impressed with the output. Asking for “3d printable starship Enterprise,” for example, produced a point cloud that looked like a pregnant Klingon battle cruiser. Like most of these tools, the trick is finding a good prompt. Simple things like “a chair” seemed to work somewhat better.

Continue reading “3D Modelling In English With AI” →