Makerbot Clone

April 19, 2010 by Mike Szczys 9 Comments

This table-top extruder was modeled after the Makerbot. Instead of laser-cut wood this is built from acrylic, uses salvaged rods from laser printers, some inexpensive stepper motors, and a homemade extruder. All said and done, [Peter Jansen] figures this build came in somewhere around $200-300. It may not look as nice, but at half the price of the Makerbot base kit you also get the fun of building from scratch. Hopefully your fabrication skills are up to the challenge. If so, you’ll be printing useful items soon enough.

3D Laser Printer

April 2, 2010 by Mike Szczys 43 Comments

Working with easy replication in mind, [Peter] is building a 3D laser printer. The majority of the machine is made from laser-cut acrylic held together by parts that are inexpensive and available at your local hardware store. In the end this will lay down a layer of powder, use a laser to fuse the powder together in the outline of your choice, then repeat. This is known as selective laser sintering which is sometimes used in commercial rapid prototyping and, like a lot of other cool technologies, came into existence as a result of a DARPA project.

Sorry folks, this is not a fully functioning prototype yet. [Peter] is searching for the right laser for the job and a source for the powder. If you’ve got a solution please lend a hand and let’s see this project through to completion.

CNC Plotter From Old Parts

March 31, 2010 by Mike Szczys 23 Comments

[vimeo=http://vimeo.com/10479779]

Get a quick fix of CNC for the day with this plotter. [Francisco Dulanto] grabbed the cartridge carriage from an old inkjet printer and turned it into a gantry by mounting it on two drawer sliders. The optical head assembly from a cd-rom provides the Z-axis movement with the whole thing controlled by three RepRap boards. [Francisco] called his project a joke compared to the Turing Machine, but we like it and we’re glad he tipped us off. There’s something zen-like about the projects that are thrown together with what you have available. After all, he’s certainly achieve a clean-looking build that does what it’s intended to do.

CNC Egg Decorating

March 30, 2010 by Mike Szczys 17 Comments

Lacking the patience to do it by hand, GeekPhysical built a CNC machine to decorate Easter eggs. We do mean eggs from chickens used to celebrate the Christian holiday of Easter, not hidden nuggets in technology used to amuse geeks. The results seen in their video (after the break) are quite impressive considering that the printing medium is not perfectly round nor perfectly smooth. The hardware design is ingenious; one servo rotates the egg, another is mounted on one side of the egg and moves a track in an arc so that a felt-tipped pen will follow the curve of the shell. The pen moves in an out along that track through the use of a third servo physically removed by a Bowden cable. We were able to get a closer look at the hardware via their Flickr set and the device is indeed Arduino powered. This fun build is a great way to celebrate the season!

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Heated Aluminum Bed For MakerBot

March 26, 2010 by Mike Szczys 6 Comments

[Keith] built this aluminum-plate heated build stage for his MakerBot 3D printer. We just saw a different MakerBot heated build stage yesterday that relied on glass as the printing surface. Keith’s design is similar to the aluminum RepRap bed but scaled down for the MakerBot. He had a piece of aluminum machined the to correct dimensions, and perfectly flat to use as the printing surface. The yellow surface is caused by Kapton tape applied to the top of the plate. This heat-resistant covering is perfect to print on, resulting in glossy smooth surfaces that are easy to remove once the printed part has cooled. He’s working on improving his mounting technique to achieve prefect level so that he can print without a raft.

[Keith’s] writeup is phenomenal. He’s sharing knowledge in a way that is useful even if you’re not building the exact same kind of project. Follow his lead with your own write-ups, then let us know once you’ve posted them.

[Thanks Marty]

Heated MakerBot Build Stage

March 25, 2010 by Mike Szczys 6 Comments

This heated build stage seeks to make 3D printing with the MakerBot a little easier. When hot ABS or PLA meet the cold, cruel world they have a tendency to warp. This was concern for [Devlin Thyne] when he was developing our Hackaday badges. What you see above is 10 Ohm nichrome embedded in clear silicone, then sandwiched in between two plates of glass. The device is made to interface with the MakerBot and includes a thermister for temperature sensing. With a small firmware upgrade you can now set the build stage temperature which should make larger printed objects a bit easier to deal with. A while back we saw a hotbed for the RepRap, but this implementation should be cheaper and easier for the smaller MakerBot applications.

ARM-based CNC Mill Needs No Computer

March 24, 2010 by Mike Szczys 27 Comments

[Fedeortiz12] and his team are nearing completion of their CNC mill (english translation). They set out to build a standalone machine that takes G-code in the RS274/NGC format from an SD card and machines parts accordingly. At the heart of the system is an ARM LPC2148 controller with a character LCD and control pad for operation. The guys have made a teaser video showing the project being tested with a felt-tipped pen. Take a look after the break.

We’d like to see the final product milling PCBs. We’ve always been a little jealous of the PCB milling setup that [imsolidstate] has in his shop.

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