General Fusion Claims Success With Magnetized Target Fusion

March 27, 2025 by Maya Posch 21 Comments

It’s rarely appreciated just how much more complicated nuclear fusion is than nuclear fission. Whereas the latter involves a process that happens all around us without any human involvement, and where the main challenge is to keep the nuclear chain reaction within safe bounds, nuclear fusion means making atoms do something that goes against their very nature, outside of a star’s interior.

Fusing helium isotopes can be done on Earth fairly readily these days, but doing it in a way that’s repeatable — bombs don’t count — and in a way that makes economical sense is trickier. As covered previously, plasma stability is a problem with the popular approach of tokamak-based magnetic confinement fusion (MCF). Although this core problem has now been largely addressed, and stellarators are mostly unbothered by this particular problem, a Canadian start-up figures that they can do even better, in the form of a nuclear fusion reactors based around the principle of magnetized target fusion (MTF).

Although General Fusion’s piston-based fusion reactor has people mostly very confused, MTF is based on real physics and with GF’s current LM26 prototype having recently achieved first plasma, this seems like an excellent time to ask the question of what MTF is, and whether it can truly compete billion-dollar tokamak-based projects.

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Supercon 2024: A New World Of Full-Color PCBs

March 26, 2025 by Lewin Day 11 Comments

Printed circuit boards were once so simple. One or two layers of copper etched on a rectangular fiberglass substrate, with a few holes drilled in key locations so components could be soldered into place. They were functional objects, nothing more—built only for the sake of the circuit itself.

Fast forward to today, and so much has changed. Boards sprout so many layers, often more than 10, and all kinds of fancy geometric features for purposes both practical and pretty. But what catches they eye more than that, other than rich, saturated color? [Joseph Long] came to the 2024 Hackaday Supercon to educate us on the new world of full color PCBs.

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Supercon 2024: Killing Mosquitoes With Freaking Drones, And Sonar

March 25, 2025 by Elliot Williams 52 Comments

Suppose that you want to get rid of a whole lot of mosquitoes with a quadcopter drone by chopping them up in the rotor blades. If you had really good eyesight and pretty amazing piloting skills, you could maybe fly the drone yourself, but honestly this looks like it should be automated. [Alex Toussaint] took us on a tour of how far he has gotten toward that goal in his amazingly broad-ranging 2024 Superconference talk. (Embedded below.)

The end result is an amazing 380-element phased sonar array that allows him to detect the location of mosquitoes in mid-air, identifying them by their particular micro-doppler return signature. It’s an amazing gadget called LeSonar2, that he has open-sourced, and that doubtless has many other applications at the tweak of an algorithm.

Rolling back in time a little bit, the talk starts off with [Alex]’s thoughts about self-guiding drones in general. For obstacle avoidance, you might think of using a camera, but they can be heavy and require a lot of expensive computation. [Alex] favored ultrasonic range finding. But then an array of ultrasonic range finders could locate smaller objects and more precisely than the single ranger that you probably have in mind. This got [Alex] into beamforming and he built an early prototype, which we’ve actually covered in the past. If you’re into this sort of thing, the talk contains a very nice description of the necessary DSP.

[Alex]’s big breakthrough, though, came with shrinking down the ultrasonic receivers. The angular resolution that you can resolve with a beam-forming array is limited by the distance between the microphone elements, and traditional ultrasonic devices like we use in cars are kinda bulky. So here comes a hack: the TDK T3902 MEMS microphones work just fine up into the ultrasound range, even though they’re designed for human hearing. Combining 380 of these in a very tightly packed array, and pushing all of their parallel data into an FPGA for computation, lead to the LeSonar2. Bigger transducers put out ultrasound pulses, the FPGA does some very intense filtering and combining of the output of each microphone, and the resulting 3D range data is sent out over USB.

After a marvelous demo of the device, we get to the end-game application: finding and identifying mosquitoes in mid-air. If you don’t want to kill flies, wasps, bees, or other useful pollinators while eradicating the tiny little bloodsuckers that are the drone’s target, you need to be able to not only locate bugs, but discriminate mosquitoes from the others.

For this, he uses the micro-doppler signatures that the different wing beats of the various insects put out. Wasps have a very wide-band doppler echo – their relatively long and thin wings are moving slower at the roots than at the tips. Flies, on the other hand, have stubbier wings, and emit a tighter echo signal. The mosquito signal is even tighter.

If you told us that you could use sonar to detect mosquitoes at a distance of a few meters, much less locate them and differentiate them from their other insect brethren, we would have thought that it was impossible. But [Alex] and his team are building these devices, and you can even build one yourself if you want. So watch the talk, learn about phased arrays, and start daydreaming about what you would use something like this for.

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High Frequency Food: Better Cutting With Ultrasonics

March 21, 2025 by Lewin Day 36 Comments

You’re cutting yourself a single slice of cake. You grab a butter knife out of the drawer, hack off a moist wedge, and munch away to your mouth’s delight. The next day, you’re cutting forty slices of cake for the whole office. You grab a large chef’s knife, warm it with hot water, and cube out the sheet cake without causing too much trauma to the icing. Next week, you’re starting at your cousin’s bakery. You’re supposed to cut a few thousand slices of cake, week in, week out. You suspect your haggardly knifework won’t do.

In the home kitchen, any old knife will do the job when it comes to slicing cakes, pies, and pastries. When it comes to commercial kitchens, though, presentation is everything and perfection is the bare minimum. Thankfully, there’s a better grade of cutting tool out there—and it’s more high tech than you might think.

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So What Is A Supercomputer Anyway?

March 19, 2025 by Maya Posch 33 Comments

Over the decades there have been many denominations coined to classify computer systems, usually when they got used in different fields or technological improvements caused significant shifts. While the very first electronic computers were very limited and often not programmable, they would soon morph into something that we’d recognize today as a computer, starting with World War 2’s Colossus and ENIAC, which saw use with cryptanalysis and military weapons programs, respectively.

The first commercial digital electronic computer wouldn’t appear until 1951, however, in the form of the Ferranti Mark 1. These 4.5 ton systems mostly found their way to universities and kin, where they’d find welcome use in engineering, architecture and scientific calculations. This became the focus of new computer systems, effectively the equivalent of a scientific calculator. Until the invention of the transistor, the idea of a computer being anything but a hulking, room-sized monstrosity was preposterous.

A few decades later, more computer power could be crammed into less space than ever before including ever higher density storage. Computers were even found in toys, and amidst a whirlwind of mini-, micro-, super-, home-, minisuper- and mainframe computer systems, one could be excused for asking the question: what even is a supercomputer?

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Relativity Space Changes Course On Path To Orbit

March 17, 2025 by Tom Nardi 25 Comments

In 2015, Tim Ellis and Jordan Noone founded Relativity Space around an ambitious goal: to be the first company to put a 3D printed rocket into orbit. While additive manufacturing was already becoming an increasingly important tool in the aerospace industry, the duo believed it could be pushed further than anyone had yet realized.

Rather than assembling a rocket out of smaller printed parts, they imagined the entire rocket being produced on a huge printer. Once the methodology was perfected, they believed rockets could be printed faster and cheaper than they could be traditionally assembled. What’s more, in the far future, Relativity might even be able to produce rockets off-world in fully automated factories. It was a bold idea, to be sure. But then, landing rockets on a barge in the middle of the ocean once seemed pretty far fetched as well.

Of course, printing something the size of an orbital rocket requires an exceptionally large 3D printer, so Relativity Space had to built one. It wasn’t long before the company had gotten to the point where they had successfully tested their printed rocket engine, and were scaling up their processes to print the vehicle’s propellant tanks. In 2018 Bryce Salmi, then an avionics hardware engineer at Relatively Space, gave a talk at Hackaday Supercon detailing the rapid progress the company had made so far.

Just a few years later, in March of 2023, the Relativity’s first completed rocket sat fueled and ready to fly on the launch pad. The Terran 1 rocket wasn’t the entirely printed vehicle that Ellis and Noone had imagined, but with approximately 85% of the booster’s mass being made up of printed parts, it was as close as anyone had ever gotten before.

The launch of Terran 1 was a huge milestone for the company, and even though a problem in the second stage engine prevented the rocket from reaching orbit, the flight proved to critics that a 3D printed rocket could fly and that their manufacturing techniques were sound. Almost immediately, Relativity Space announced they would begin work on a larger and more powerful successor to the Terran 1 which would be more competitive to SpaceX’s Falcon 9.

Now, after an administrative shakeup that saw Tim Ellis replaced as CEO, the company has released a nearly 45 minute long video detailing their plans for the next Terran rocket — and explaining why they won’t be 3D printing it.

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You Know Pi, But Do You Really Know E?

March 14, 2025 by Al Williams 29 Comments

Pi Day is here! We bet that you know that famous constant to a few decimal points, and you could probably explain what it really means: the ratio of a circle’s circumference to its diameter. But what about the constant e? Sure, you might know it is a transcendental number around 2.72 or so. You probably know it is the base used for natural logarithms. But what does it mean?

The poor number probably needed a better agent. After all, pi is a fun name, easy to remember, with a distinctive Greek letter and lots of pun potential. On the other hand, e is just a letter. Sometimes it is known as Euler’s number, but Leonhard Euler was so prolific that there is also Euler’s constant and a set of Euler numbers, none of which are the same thing. Sometimes, you hear it called Napier’s constant, and it is known that Jacob Bernoulli discovered the number, too. So, even the history of this number is confusing.

But back to math, the number e is the base rate of growth for any continually growing process. That didn’t help? Well, consider that many things grow or decay through growth. For example, a bacteria culture might double every 72 hours. Or a radioactive sample might decay a certain amount per century. Continue reading “You Know Pi, But Do You Really Know E?” →