FDM Filament Troubles: Keeping Hygroscopic Materials From Degrading

Despite the reputation of polymers used with FDM 3D printing like nylon, ABS, and PLA as being generally indestructible, they do come with a whole range of moisture-related issues that can affect both the printing process as well as the final result. While the concept of ‘baking’ such 3D printing filaments prior to printing to remove absorbed moisture is well-established and with many commercial solutions available, the exact extent to which these different polymers are affected, and what these changes look like on a molecular level are generally less well-known.

Another question with such hygroscopic materials is whether the same issues of embrittlement, swelling, and long-term damage inflicted by moisture exposure that affects filaments prior to printing affects these materials post-printing, and how this affects the lifespan of FDM-printed items. In a 2022 paper by Adedotun D. Banjo and colleagues much of what we know today is summarized in addition to an examination of the molecular effects of moisture exposure on polylactic acid (PLA) and nylon 6.

The scientific literature on FDM filaments makes clear that beyond the glossy marketing there is a wonderful world of materials science to explore, one which can teach us a lot about how to get good FDM prints and how durable they will be long-term.

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Smart Ball Technology Has Reached Football, But The Euros Show Us It’s Not Necessarily For The Better

Adidas brought smart balls to Euro 2024, for better or worse. Credit: Adidas

The good old fashioned game of football used to be a simple affair. Two teams of eleven, plus a few subs, who were all wrangled by a referee and a couple of helpful linesmen. Long ago, these disparate groups lived together in harmony. Then, everything changed when VAR attacked.

Suddenly, technology was being used to adjudicate all kinds of decisions, and fans were cheering or in uproar depending on how the hammer fell. That’s only become more prevalent in recent times, with smart balls the latest controversial addition to the world game. With their starring role in the Euro 2024 championship more than evident, let’s take a look at what’s going on with this new generation of intelligent footballs.

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Illustrated Kristina with an IBM Model M keyboard floating between her hands.

Keebin’ With Kristina: The One With The 24-Hour Macro Pad

They say Rome wasn’t built in a day, but this great little music-controlling macro pad by [nibbler] actually was. Why? Because as Hackaday’s own [Donald Papp] reminded us, we all need a win sometimes, especially as projects drag on and on without any end in sight.

A small macro pad with six buttons.
Image by [nibbler] via Toxic Antidote
As [nibbler] points out, what really constitutes a win? Set the bar too low and it won’t feel like one at all. Too high, and you may become too discouraged to cross the finish line. With that in mind, [nibbler] set the bar differently, limiting themselves to what could be done in the one day per week they have to devote time to electronic matters.

One-day turnaround usually means using parts on hand and limiting oneself to already-learned skills and techniques. No problem for [nibbler], who, armed with an Arduino Leonardo Tiny and a some colorful push buttons, set about designing a suitable enclosure, and then putting it all together. Was this a win? [nibbler] says yes, and so do I.

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Embedded Python: MicroPython Is Amazing

In case you haven’t heard, about a month ago MicroPython has celebrated its 11th birthday. I was lucky that I was able to start hacking with it soon after pyboards have shipped – the first tech talk I remember giving was about MicroPython, and that talk was how I got into the hackerspace I subsequently spent years in. Since then, MicroPython been a staple in my projects, workshops, and hacking forays.

If you’re friends with Python or you’re willing to learn, you might just enjoy it a lot too. What’s more, MicroPython is an invaluable addition to a hacker’s toolkit, and I’d like to show you why. Continue reading “Embedded Python: MicroPython Is Amazing”

PCB Design Review: HAB Tracker With ATMega328P

Welcome to the Design Review Central! [VE3SVF] sends us their board, and it’s a HAB (High Altitude Balloon) tracker board. It’s got the venerable ATMega28P on it, a LoRa modem and a GPS module, and it can be powered from a LiIon battery. Stick this board with its battery onto a high-altitude balloon, have it wake up and transmit your coordinates every once in a while, and eventually you’ll find it in a field – if you’re lucky. Oherwise, it will get stuck hanging on a tree branch, and you will have to use a quadcopter to try and get it down, and then, in all likelihood, a second quadcopter so that you can free the first one. Or go get a long ladder.

The ATMega328P is tried and true, and while it’s been rising in price, it’s still available – with even an updated version that sports a few more peripherals; most importantly, you’re sure to find a 328P in your drawer, if not multiple. Apart from that, the board uses two modules from a Chinese manufacturer, G-Nice, for both GPS and Lora. Both of these modules are cheap, making this tracker all that more accessible; I could easily see this project being sold as a “build your own beacon” kit!

Let’s make it maybe a little nicer, maybe a little cheaper, and maybe decrease the power consumption a tad along the way. We’ll use some of the old tricks, a few new ones, and talk about project-specific aspects that might be easy to miss.

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Solar Dynamics Observatory: Our Solar Early Warning System

Ever since the beginning of the Space Age, the inner planets and the Earth-Moon system have received the lion’s share of attention. That makes sense; it’s a whole lot easier to get to the Moon, or even to Mars, than it is to get to Saturn or Neptune. And so our probes have mostly plied the relatively cozy confines inside the asteroid belt, visiting every world within them and sometimes landing on the surface and making a few holes or even leaving some footprints.

But there’s still one place within this warm and familiar neighborhood that remains mysterious and relatively unvisited: the Sun. That seems strange, since our star is the source of all energy for our world and the system in general, and its constant emissions across the electromagnetic spectrum and its occasional physical outbursts are literally a matter of life and death for us. When the Sun sneezes, we can get sick, and it has the potential to be far worse than just a cold.

While we’ve had a succession of satellites over the last decades that have specialized in watching the Sun, it’s not the easiest celestial body to observe. Most spacecraft go to great lengths to avoid the Sun’s abuse, and building anything to withstand the lashing our star can dish out is a tough task. But there’s one satellite that takes everything that the Sun dishes out and turns it into a near-constant stream of high-quality data, and it’s been doing it for almost 15 years now. The Solar Dynamics Observatory, or SDO, has also provided stunning images of the Sun, like this CGI-like sequence of a failed solar eruption. Images like that have captured imaginations during this surprisingly active solar cycle, and emphasized the importance of SDO in our solar early warning system.

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The Flash Memory Lifespan Question: Why QLC May Be NAND Flash’s Swan Song

The late 1990s saw the widespread introduction of solid-state storage based around NAND Flash. Ranging from memory cards for portable devices to storage for desktops and laptops, the data storage future was prophesied to rid us of the shackles of magnetic storage that had held us down until then. As solid-state drives (SSDs) took off in the consumer market, there were those who confidently knew that before long everyone would be using SSDs and hard-disk drives (HDDs) would be relegated to the dust bin of history as the price per gigabyte and general performance of SSDs would just be too competitive.

Fast-forward a number of years, and we are now in a timeline where people are modifying SSDs to have less storage space, just so that their performance and lifespan are less terrible. The reason for this is that by now NAND Flash has hit a number of limits that prevent it from further scaling density-wise, mostly in terms of its feature size. Workarounds include stacking more layers on top of each other (3D NAND) and increasing the number of voltage levels – and thus bits – within an individual cell. Although this has boosted the storage capacity, the transition from single-level cell (SLC) to multi-level (MLC) and today’s TLC and QLC NAND Flash have come at severe penalties, mostly in the form of limited write cycles and much reduced transfer speeds.

So how did we get here, and is there life beyond QLC NAND Flash?

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