Crosshair Aiming System For Your Laser Cutter

June 12, 2011 by Mike Nathan 13 Comments

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[Rich] was having quite a bit of fun with his newly-acquired laser cutter, but was not impressed by the stock aiming laser that came with it. The problem with the built-in laser is that it did not actually follow the cutting laser’s path – instead, it has to be calibrated for a fixed focal length. This becomes problematic when engraving and cutting since they require different focal lengths, so it becomes a guessing game as to where the cutting laser will actually end up in respect to the aiming laser.

An additional optic module that solves this problem can be had for about $300, but after sinking $2500 into the laser setup, [Rich] was not inclined to purchase one. Instead, he bought a pair of cheap laser levels online and scavenged the line lens from one module, which was mounted on the laser cutter’s existing aiming laser. The second module was epoxied to the top of the cutting head, to create a set of cross hairs on the work surface.

As you can see in the video below, the hack works quite well, and the lasers are accurate at a variety of different focal lengths.

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Satellite Tracking By Shining A Laser Into Space

June 11, 2011 by Brian Benchoff 36 Comments

[Shingo Hisakawa] sent in a tip for a for a neat little box called the Levistone that tracks the Internation Space Station with a laser. His video log goes though all the steps for this great little project.

[Shingo] originally planned to pull orbital data down from NORAD and send that to an ArduinoBT board with ethernet, GPS and compass modules. In the original plan, the Arduino would do the orbit calculations and point the laser using a few servos. There wasn’t much success with making an Arduino do all the work, so the an Android phone stood in for the GPS, compass and connection to the web. The duty of calculating the location of the ISS using GPS and orbital elements was moved onto the Amazon EC2 cloud. The final product looks great, even if it’s impossible to record the beam for the video.

With the ability to calculate the azimuth and elevation of the ISS from any point in the world, [Shingo] came up with SightSpaceStation, a neat mashup of his data and Google Maps. There are also iOS and Android apps for a nice piece of work in augmented reality. It’s a great project that would really compliment the ISS desk lamp we covered a few days ago.

BAMF2011: Lasersaur Is One BIG Laser Cutter!

May 22, 2011 by Phil Burgess 38 Comments

Psst…wanna buy a laser cutter, but not ready to sell your internal organs? Nortd Labs’ Lasersaur project aims to create an open source large-format laser cutter/engraver that undercuts (har har!) the cost of commercial models by an order of magnitude.

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Cutting Paper Scrolls With Frickin’ Lasers

May 4, 2011 by Mike Szczys 16 Comments

This circuit illustration adds a scrolling paper feeder to the bed of a laser cutter. In the video after the break you can see that the actual assembly is put on the bed of the laser cutter. After the laser has cut out the specified pattern, the scroll is wound to move an un-cut portion into place. It uses a servo motor to drive one of the spools.

An Arduino Uno with a servo shield is being used for this application. It has one button which winds one spool for a pre-programmed period of time. There’s a few issues with this setup, namely that it’s not tied into the CNC program that runs the laser. There’s also a lack of precision when using a continuously rotating servo like this. If it were upgraded to use a stepper motor and patched into the CNC hardware this would make cutting new scrolls for your player piano a breeze.

Here’s a project that does the opposite, it takes old player piano rolls and digitizes them.

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Laser Tripwire Water Balloon Prank

April 21, 2011 by Mike Nathan 8 Comments

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Even though it’s a bit late for April Fool’s jokes, [Ameres] wrote in to share a project guaranteed to catch your friends (or enemies) by surprise.

Like us, he had some old CD-ROM drives sitting around and thought that there must be some way to put them to good use. He gutted one, saving the laser’s carrier unit for use as his mechanical trigger. He placed the unit above a doorway, soldered a pin on to the end of the laser carrier, and positioned a water balloon at the end of the CD-ROM’s rails. The laser carrier’s motor was then connected to a photocell located about half way down the side of the door.

He mounted a laser on the far side of the door, which is pointed at the photocell. Once the laser beam is broken, the CD-ROM motor is actuated, popping the balloon over the unsuspecting victim.

It’s not the most high-tech prank out there, but how high tech does a water prank need to be? We just wonder how easy it would be to attach one of these things to our cube at work…

Have any ideas as to how he can make a bigger splash with his friends? Share them with us in the comments.

Laser Tracker Replays Competitive Rock Wall Climbs

April 19, 2011 by Mike Nathan 17 Comments

Instructables user [PenfoldPlant] is a big fan of indoor rock climbing, and while watching others make difficult climbs, he has often wondered if he could follow the same route up the wall. Unfortunately, aside from watching the other climbers and hoping to remember the path they have taken, he found there isn’t much you can do to ensure that you have precisely replicated the climb.

He thought awhile and came up with a laser tracking system that can be used to record a climber’s ascent, then replay it any number of times. This allows climbers to be able to replicate other climbers’ paths as well as compete against one another in timed races.

This works much like the “ghost” feature found in most racing games, though the process is half manual/half automated. The initial ascent is recorded by manually tracing the climber’s route with a laser pointer as they climb. The path is recorded and then can be replayed, courtesy of the onboard Arduino.

It really is a neat system, and while it works pretty well already, we think there is still room for enhancement. It wouldn’t be extremely difficult to have the climber wear some sort of light beacon that could be tracked using a web cam or other recording device, taking the manual labor out of the equation. In that case however, we imagine the Arduino would need to be swapped out for something a touch more powerful.

Stick around for a quick video of the tracking system in action.

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Laser Trip Wire – The Bare Essentials

April 19, 2011 by Mike Szczys 12 Comments

[Gordon] sent us a tip about this simple laser trip wire system after reading yesterday’s post on a more complicated laser security unit. That build did a lot to provide functionality, such as a system to disarm the trip wire, and a robust light detection circuit. This time around there’s more happening with smoke and mirrors than with electronics.

[The Timmy] built this simpler version based on a laser trip system from Afrotechmods (video of that one is embedded after the break). He had a bag full of small square mirrors which he attached to a wall with some poster putty. A laser module shines a beam of light onto a cadmium sulfide sensor after it bounces around the optical network for a while. That CdS sensor controls an N-channel MOSFET, switching it off when light is detected and on when the intensity of the laser is absent. This example just turns an LED on and off, but since it uses logic-level voltages you can choose to add a microcontroller to the mix if you have other plans in mind.

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