Dead Simple Time-Domain Reflectometry With Just A Battery And An Oscilloscope

December 14, 2020 by Dan Maloney 29 Comments

“Time-domain reflectometry” sure sounds like something that needs racks of expensive equipment to accomplish. In reality, TDR is just measuring the time between injecting a pulse into a cable and receiving its echo, either from the other end of the cable or from some fault or defect along the way. It’s a useful technique, and as [Allen Wolke (W2AEW)] shows us, it can be accomplished with little more than a battery, a resistor, and an oscilloscope. And a little math, of course.

There are, of course, dedicated time-domain reflectometers, but all of them are really just elaborations of the basic principles [W2AEW] demonstrates with his simple setup. The oscilloscope is set up with a tee connector on one channel; one side of the tee is connected to the cable under test, while the shield conductor of the other side is connected to the negative terminal of a 9V battery. A resistor connected to the center conductor is used to complete the circuit, which sends a brief pulse down the test cable. The scope is set up to capture the outgoing pulse as well as the return pulse, allowing the time between the two to be measured. Some simple math gives the length of the cable, the distance to a fault, or with a little rearrangement, the velocity factor of the cable.

The video below shows the simple method at work on coax and Cat 5e Ethernet cable. It even worked on a roll of zip cable, which was a little surprising. If this technique is too simple, you can always elaborate a bit and roll your own TDR tester. Googly eyes optional, of course, but recommended.

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Peeking Inside A VW Gearbox Reveals Die Casting Truths

December 14, 2020 by Lewin Day 70 Comments

Recently, I was offered a 1997 Volkswagen Golf for the low, low price of free — assuming I could haul it away, as it suffered from a thoroughly borked automatic transmission. Being incapable of saying no to such an opportunity, I set about trailering the poor convertible home and immediately tore into the mechanicals to see what was wrong.

Alas, I have thus far failed to resurrect the beast from Wolfsburg, but while I was wrist deep in transmission fluid, I spotted something that caught my eye. Come along for a look at the nitty-gritty of transmission manufacturing!

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Little Red Night Light Is Just Right

December 13, 2020 by Kristina Panos 35 Comments

Don’t you hate getting up in the middle of the night to use the bathroom? The worst part is not being able to see what you’re doing, but if you turn on a light, you’ll lose your night vision. Nightlights are supposed to be the best solution, but are usually too bright for 3 AM excursions and can end up leaking light into the bedroom. What the bathroom needs is a purpose-built nightlight that uses red light so you don’t lose your night vision.

This simple, wall-mounted night light is just the thing. All it takes is two AA batteries, a resistor, a red LED, and an SPST push button. [Vchaney] even made their own battery contacts. The genius part of this build is in the adjustable LED, which is fitted into a ball that moves around in a socket so you can aim it wherever you need to see. All the files are available if you want to print one for yourself.

Those who sit might prefer to shine the light on the toilet paper roll. Here’s a smart roll holder that doubles as a night light, albeit a terribly bright one.

Can You Use An Easy-Bake Oven For Reflow Soldering?

December 13, 2020 by Kristina Panos 12 Comments

The answer is yes, yes you can. As long as you have one made after about 2011, at least. In the video after the break, [Blitz City DIY] takes us briefly through the history of the venerable Easy-Bake Oven and into the future by reflow soldering a handful of small blinky boards with it.

You’re right, these things once used special light bulbs to cook pint-sized foods, but now they are legit ovens with heating elements that reach 350°F and a little above. The only trouble is that there’s no temperature controller, so you have to use low-temperature solder paste and an oven thermometer to know when to pull the little tray out. Other than that, it looked like smooth sailing.

If you’re only doing a board every once in a while, $40 for a reflow oven isn’t too shabby. And yeah, as with all ovens, once you’ve reflowed a board in it, don’t use it for food.

If you’d rather build an oven, high-powered light bulbs will still do the trick.

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A Beeping Toy Helps A Blind Dog Play Fetch

December 12, 2020 by Kristina Panos 9 Comments

When a beloved pet goes blind, it doesn’t mean they can’t or don’t want to play fetch anymore, only that the game must change a bit. [Bud Bennett]’s dog Lucy has slowly lost her sight to progressive renal atrophy but is still up for playing with toys, so [Bud] decided to make a beeper that can go inside various stuffed toys to help Lucy locate them. Lucy doesn’t care for commercial toys that chime constantly, especially once she’s got it in her mouth.

This tiny package is centered around an LIS3DH accelerometer and programmed with a PIC16F18313. When the toy is thrown up in the air, the accelerometer determines that it’s in free fall and triggers an interrupt on the PIC. The piezo buzzer starts beeping so Lucy can find it, then stops a short while later and waits for the next free fall. The power dissipation is so low that [Bud] expects to charge the 120 mAh LiPo battery about once a year.

We bet that communication between [Bud] and Lucy is already pretty good, but maybe she could be more expressive with a doggy soundboard.

A Whimsical Touch-Free Gumball Machine For These Trying Times

December 10, 2020 by Kristina Panos No comments

It sucks that certain stuff in public is off-limits right now, like drinking fountains and coin-operated candy and gum machines — especially the fun kind where you get to watch your gumball take a twisting trip down the tower and into the collection bin. Hopefully there will be commercial contact-free machines one of these days that take NFC payments. Until then, we’ll have to make them ourselves out of cardboard and whimsy and Micro:bits.

[Brown Dog Gadgets] also used one of their Crazy Circuits Bit Boards, which is a Micro:bit-to-LEGO interface module for building circuits with conductive tape. There’s a distance sensor in the rocket’s base, and a servo to dispense the gumballs. This entire build is fantastic, but we particularly like the clever use of a LEGO Technic beam to both catch the gumball and prevent the next one from going anywhere. You can see it in action after the break.

Wave hand, receive gumball is about as simple as it gets for the end user. The three robots approach takes much more work.

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No-Battery Pressure Sensors For Bike Tyres

December 6, 2020 by Lewin Day 55 Comments

Finding out you’ve got a flat tyres halfway into a long ride is a frustrating experience for a cyclist. Maintaining the

While the epoxy does a great job of sealing the PCB to the valve extension, the overmoulding process would likely be key to producing a product with shelf-quality fit and finish. This test run was done with 3D printed ABS moulds.

correct tyre pressures is key to a good ride, whether you’re stacking up the miles on the road or tackling tricky single track in the mountains. [CaptMcAllister] has put together a device that makes keeping an eye on your tyres easy.

The device consists of an ultra low power microcontroller from Texas Instruments, paired with a pressure sensor. Set up for Near Field Communication, or NFC, it’s designed to be powered by the smartphone that queries the microcontroller for a reading. We featured a prototype back in 2015 which required mounting the device within the inner tube of the tyre itself. However, this required invasive installation and the devices tended to wear out over time due to flex damaging the delicate copper coil antenna.

The new design consists of the same microcontroller hardware, but mounted in a modified valve extension that fits to the fill valve of the bicycle tyre. The PCB is directly epoxied on to the valve extension, ensuring air can’t leak out over time. The assembly is then overmoulded in an injection moulding process to provide further sealing and protection against the elements. This should help immensely in rough-and-tumble mountain biking applications.

The new device provides a simple screw-on solution for tire pressure monitoring that’s set and forget — no batteries required. [CaptMcAllister] is currently investigating options for a production run, and given the simple design, we imagine it couldn’t be too hard to rattle off a few hundred or thousand units. We could imagine it would also pair well with a microcontroller, NFC reader, and a display setup on the handlebars to give live readings where required. We look forward in earnest to seeing where this project goes next!