Misc Hacks

4137 Articles

Mold-Making Masterclass In Minutes

August 5, 2020 by 11 Comments

Making silicone molds seems easy, but there are a lot of missteps to be made along the way that can mean the difference between a great, reusable mold, and one that’s a sad waste of silicone. If you’re helpless to know the difference, then check out [Eric Strebel]’s 9-minute masterclass teaser video on making a two-part mold for resin casting, which is also embedded below.

Even if you already know how to do this, there’s probably a good tip in here somewhere. One of them being that you should always pour your silicone from one place and let it coat the piece being copied. Otherwise, there might be lines on the mold. Another tip is for DIY mold release made from petroleum jelly thinned with naphtha.

Our favorite tip has to do with the way [Eric] makes this a reusable two-part mold, which is more akin to injection molding. To pour silicone for the second part and get it to separately nicely, [Eric] uses sprues made out of resin rods that were cast inside of drinking straw molds. These he chamfers against a belt sander to minimize the contact with the cast part, which makes them a snap to break off. [Eric] says this is just the beginning, and there are more videos to come that will break down the steps.

There’s more than one way to make a mold, especially for casting in metal. We’ve seen everything from 3D-printed molds to kinetic sand.

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Hack A Folding Bike To Help You Catch Some Pike

August 3, 2020 by 7 Comments

For many of us, this whole pandemic thing has produced some unexpected upsides. One of [George Turvey]’s was finding a nice new scenic route to work that goes by a lake with bike trails. [George] thought it might be nice to go fishing after work, and use a folding bike to cover a lot of ground while looking for good spots on the shore. There was just one problem — riding a bike while transporting tackle is awkward.

The bike comes with a front mount that’s meant to hold the special bags they make, so that became square one for designing a rod and tackle holder. Then [George] had to weigh the pros and cons of additive vs. subtractive methods for prototyping the holder, or at least the connection between it and the mount on the bike.

Milling won out, at least for the initial proof of concept, and result is a modular mock-up that combines a milled Kydex connector and tackle box holder with a double-barrel PVC rod holder. This way, [George] had a prototype in a fraction of the time it would have taken to design and print it. Cast your line past the break to see how fast [George] can switch gears into fishing mode.

3D printing definitely has a place in the fishing world. How else are you gonna design your own lures?

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Cheap And Effective Mosquito Trap Looks Like A Disco

August 3, 2020 by 34 Comments

Words cannot quite articulate the collective loathing humankind has for mosquitoes, and rightfully so! These parasite peddling, blood sucking little critters are responsible for a great deal of human suffering. Mosquito-borne diseases such as malaria still account for a significant proportion of human mortality, especially in under-developed parts of the world . So it’s no wonder that people try to reduce their numbers; see this latest $40 mosquito trap by [jacobsk]. (Video, embedded below.)

The idea is critically simple, opening up the potential for widespread deployment. The base and body of the trap are made out of three five-gallon buckets with a mini desk fan sandwiched in between, providing suction into the main trap bin. An opening is cut in the top bucket as a point of entry, and an old school incandescent blacklight is mounted in the centre, with just enough IR and UV output to entice these little vermin, who will definitely regret mistaking it for a black-light rave.

[jacobsk] also does a very good job of showing every step of its construction in his videos. Whilst this solution is purposefully low tech, check out this admittedly overcooked way of killing mosquitoes, with a laser turret.

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Pinephone Gets Thermal Imaging Backpack

August 3, 2020 by 12 Comments

When you buy a mass-market mobile phone, you’re making the decision to trust a long list of companies with your private data. While it’s difficult for any one consumer to fully audit even a single piece of consumer technology, there have been efforts to solve this problem to a degree. The Pinephone is one such example, with a focus on openness and allowing users to have full control over the hardware. [Martijn Braam] is a proud owner of such a device, and took advantage of this attitude to add a thermal imager to the handset.

The build is not a difficult one, thanks to the expansion-friendly nature of the Pinephone hardware. The rear of the phone sports six pogo pins carrying an I2C bus as well as power. [Martin] started by modifying the back cover of the phone with contacts to interface with the pogo pins. With this done, the MLX90640 thermal imager was attached to the case with double-sided tape and wired up to the interface.

While the 32×24 output from the sensor isn’t going to help you build cutting edge heat-seeking missiles, it’s an affordable sensor with good performance for low-end thermal imaging tasks. We’ve featured teardowns of thermal imaging hardware before, too.

Swimming Pool Lap Counter Relies On Ultrasound

August 2, 2020 by 8 Comments

Swimming is a great way to exercise, both for the cardiovascular benefits and the improved muscle tone. However, while he’s a fan, [Peter Quinn] sometimes finds it hard to keep track of how far he’s gone when he gets in the zone. Obviously, the solution is an electronic lap counter, which [Peter] promptly set about creating.

The build is based around an ultrasonic distance sensor, which is triggered when it detects a swimmer approaching the end of the lane. It’s run by an Arduino Nano, which is also set up to announce the accumulated distance with a speech synth library. [Peter] notes there have been some stumbling blocks thus far, necessitating modifications along the way. Water ingress into the ultrasonic sensor has required the installation of a protective shroud, while battery operation has required a module to properly handle the lithium-polymer battery.

While we might hesitate to bring a takeaway container full of wires, circuit boards and an LED display to a public pool for fear of being deemed a bomber, the basic bones of the project are a great way to approach the problem. There’s plenty of scope to implement laptiming too, as we’ve seen in other sporting builds!

Reverse Engineering The Charge Pump Of An 8086 Microprocessor

July 31, 2020 by 17 Comments

You’d think that the 8086 microprocessor, a 40-year-old chip with a mere 29,000 transistors on board that kicked off the 16-bit PC revolution, would have no more tales left to tell. But as [Ken Shirriff] discovered, reverse engineering the chip from die photos reveals some hidden depths.

The focus of [Ken]’s exploration of the venerable chip is the charge pump, a circuit that he explains was used to provide a bias voltage across the substrate of the chip. Early chips generally took this -5 volt bias voltage from a pin, which meant designers had to provide a bipolar power supply. To reduce the engineering effort needed to incorporate the 8086 into designs, Intel opted for an on-board charge pump to generate the bias voltage. The circuit consists of a ring oscillator made from a trio of inverters, a pair of transistors, and some diodes to act as check valves. By alternately charging a capacitor and switching its polarity relative to the substrate, the needed -5 volt bias is created.

Given the circuit required, it was pretty easy for [Ken] to locate it on the die. The charge pump takes up a relatively huge amount of die space, which speaks to the engineering decisions Intel made when deciding to include it. [Ken] drills down to a very low level on the circuit, with fascinating details on how the MOSFETs were constructed, and why eight transistors were used instead of two diodes. As usual, his die photos are top quality, as are his explanations of what’s going on down inside the silicon.

If you’re somehow just stumbling upon [Ken]’s body of work, you’re in for a real treat. To get you started, you’ll want to check out how he found pi baked into the silicon of the 8087 coprocessor, or perhaps his die-level exploration of different Game Boy audio chips.

Rotary Dialer Becomes Numeric Keypad

July 30, 2020 by 4 Comments

Many laptops eschew the numeric keypad to free up space, and some desktop keyboards have taken on the trend, too. If you want a specialised numeric entry device and have absolutely no interest in speed or ease of use, [jp3141] has just the build for you.

The idea is to use the rotary dial from an old telephone to enter numbers into a computer. It’s slow and cumbersome, but it’s also pretty entertaining. The build uses an old AT&T Trimline dialer, though we’re sure most rotary phones would work. The pulses produced by the dialer are counted by a Teensy microcontroller, which emulates a USB HID keyboard device and enters the relevant keystroke into the computer. There’s also a USB serial interface for debugging, and an LED which flashes along with the pulses from the dialer circuit.

While it’s not the most efficient data entry method, it’s a semi-useful way to repurpose an old phone, and an amusing piece to take along to your next LAN party. We’ve featured a few… alternative… keyboards before, too. If you’ve cooked up a truly convoluted input device for your computer, be sure to let us know.