How To Fail At Laser Cutting

Laser cutters are CNC power tools, which means an operator uploads a job digitally and then pushes START to let the machine do all the work while they lie back in a hammock sipping a margarita, occasionally leaping out in a panic because the sound coming from the machine changed slightly.

Like other power tools, laser cutters are built around doing one thing very well, but they require an operator’s full attention and support. The operator needs to handle all the other things that go on before, during, and after the job. It’s not too hard to get adequate results, but to get truly professional and repeatable ones takes work and experience and an attention to detail.

People often focus on success stories, but learning from failures is much more educational. In the spirit of exploring that idea, here are my favorite ways to fail at laser cutting and engraving. Not all of these are my own personal experience, but they are all someone’s personal experience.

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Adventures Of ArduinoMan – The Rudis

Rudis – A small wooden sword given to a Gladiator as proof of his achieved freedom. It signifies his ascent from being a slave to becoming a free man.

One thing is certain – anything that runs on electricity can be connected to the internet. The only obstacle is cost. And as costs come down, the reality of The Internet of Things will be upon us. Everything from cars to curling irons will be connected to the Internet. With this newly connected world will come a new breed of hacker. The Black Hats will move out from behind their keyboards and spill into the streets, only to be met by the White Hats as they battle for control over our endlessly connected world.

And such was the case on the morning of October 16, 2029. The air was cool and breezy when Randall C. Tubbs, a senior police officer at the Bronx 49th precinct, received a call over his radio to check out a tripped alarm at a nearby cell tower. Barely a minute had passed by when he pulled in to the Tower Road cul-de-sac on the day our story begins. The cell tower dominated the horizon, and was silhouetted against a cloudless blue sky. The trees of the forest surrounding the area were just starting to show their colors, with the yellow oak leaves being most vibrant. A narrow gravel driveway led to a small, brown, nondescript building at the base of the tower. At first glance, Officer Tubbs could see no sign of anything unusual. There was no service truck in sight, and the gate to the ten-foot-tall chain link fence surrounding the tower was latched shut and securely locked.

It wasn’t until he unlocked the gate that he first noticed something odd. A security camera on the right corner of the building was pointing toward the forest. He glanced around and quickly spotted two other cameras, each of them pointing away from the tower building. Clearly, they should have been pointing toward the tower and the door to the building… a door that Officer Tubbs now realized was slightly open. He could barely make out shadows moving around from the small sliver of light that was peeking ominously through the opening, suggesting someone was inside. Suddenly, the sound of his footsteps on the gravel seemed to become amplified, and his breathing so loud that for a split second he held his breath. He reached down and turned the volume of his radio to silent, and slowly began making his way to the open door.

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Hamvention: The Flea Market

Last weekend was Hamvention, the place you want to be on the third weekend in May. It is the world’s largest gathering of amateur radio enthusiasts, and an exceedingly large flea market containing all sorts of electronica.

The booths of Hamvention include a few notable Open Hardware folk, but for the most part, you’re looking a few big booths from Yaesu, an entire section dedicated to everything ARRL, and a few pop-ups from the usual suspects. Rigol was there, showing off their test equipment and selling the DS1052E oscilloscope for far more than it’s worth. The Rigol Zed is a much better buy, anyway.

As with any gathering of hams, antennas are everywhere. The largest by far was the tower at right. With a little more equipment, this antenna could do a moon bounce. It’s a shame the moon was full this weekend, and everyone went to bed early.

Giant antennas and an amateur radio trade show notwithstanding, the biggest draw is the flea market. You’re looking at about two football fields worth of parking spaces, filled with cars, tents, and collapsible tables and the strangest electronic devices you’ve ever seen. What was that like? Read on below.

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The SEC Has A Thing For Crowdfunding

Kickstarter is not a store. Indiegogo is not a store. No matter what crowdfunding platform you’re on, you’re not in a store. This is an undeniable truth, and no matter how angry you are about not being able to bring a cooler with a blender to the beach this summer, you did not buy this cool cooler, you were merely giving someone money to develop this cooler.

This reality may seem strange for the most vocal Internet commenters out there, leading them to the conclusion their pledge for a crowdfunding campaign was an investment. Surely there must be some guarantee in a single pledge, and if it’s not exchanging money for some consumer goods, it is exchanging money for a stake in a company. If that were true, backers of the Oculus Rift would have received several thousand dollars each, instead of a $600 VR headset.

Crowdfunding is not a store, and according to Kickstarter and Indiegogo, it is not an investment, either. Last week, the Securities and Exchange Commission’s rules for “crowdfunded investing”, “Regulation Crowdfunding”, or “Title III Crowdfunding” kicked into gear. Is this the beginning of slack-jawed gawkers throwing their life savings into a pit of despair filled with idiotic consumer products that violate the laws of physics?

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Symmetry For Beginners – The Rubik’s Cube

Symmetry is everywhere in our natural world. Just take a look at your hands, a butterfly, or a sunflower.  It’s easy to pass off the idea of symmetry and symmetric structures as a simple quirk of existence, and to pay it little mind. If this is your view, I can assure you it will no longer be by the end of this series. If we force ourselves to look beyond the grade school applications of symmetry, we find a world rich in connections via many different types of symmetric identities. One of the most interesting is Gauge Symmetry, which lies at the heart of Quantum Electrodynamics, or QED (we’ll get into this a bit later in the series). Several branches of higher level mathematics study symmetry in detail, allowing a host of sciences, from physics to chemistry,  to view difficult problems and theories from a different perspective.

The subject matter of the ideas explored in symmetry is complicated, and not well known outside of academia and the theoretical sciences. It is the goal of this series of articles to simplify some of the concepts that underpin the study of symmetry, so that the average hacker can gain a basic (and I mean basic) understanding of this fascinating body of knowledge, and put it to use in future projects.  We’ll start things off by taking a look at a machine that has crossed the Hackaday server many times – those nifty Rubik’s Cube solvers. Just how do those things work anyway?

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Why I Go Through So Many Arduinos

I make things for people that can’t be bought off a shelf, and in the past several years I have gone through a lot of Arduinos. More and more, they are simply the right tool for both the job and the client. This wasn’t always the case; what changed?

My clients today still include startups and other small businesses, but more and more they’re artists, hobbyists venturing into entrepreneurship, or people who make one-offs like the interactive displays you find in museums or science centers. The type of people I work for has changed, and because of this, the right tool for their job is almost always an Arduino.

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It’s Time For Direct Metal 3D-Printing

It’s tough times for 3D-printing. Stratasys got burned on Makerbot, trustful backers got burned on the Peachy Printer meltdown, I burned my finger on a brand new hotend just yesterday, and that’s only the more recent events. In recent years more than a few startups embarked on the challenge of developing a piece of 3D printing technology that would make a difference. More colors, more materials, more reliable, bigger, faster, cheaper, easier to use. There was even a metal 3D printing startup, MatterFab, which pulled off a functional prototype of a low-cost metal-powder-laser-melting 3D printer, securing $13M in funding, and disappearing silently, poof.

This is just the children’s corner of the mall, and the grown-ups have really just begun pulling out their titanium credit cards. General Electric is on track to introduce 3D printed, FAA-approved fuel nozzles into its aircraft jet engines, Airbus is heading for 3D-printed, lightweight components and interior, and SpaceX has already sent rockets with 3D printed Main Oxidizer Valves (MOV) into orbit, aiming to make the SuperDraco the first fully 3D printed rocket engine. Direct metal 3D printing is transitioning from the experimental research phase to production, and it’s interesting to see how and why large industries, well, disrupt themselves.

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