Thermoelectric Generator Shines Where The Sun Doesn’t

For off-grid renewable electricity, solar seems to make sense. Just throw some PV panels on the roof and you’re all set to stick it to the man, right? But the dirty little secret of the king of clean energy is that very few places on the planet get the sort of sunshine needed to make residential PV panels worth their installation cost in the short term, and the long-term value proposition isn’t very good either.

The drearier places on the planet might benefit from this high-power thermoelectric generator (TEG) developed and tested by [TegwynTwmffat] for use on a wood burning stove. The TEG modules [Tegwyn] used are commercially available and rated at 14.4 volts and 20 watts each. He wisely started his experiments with a single module; the video below shows the development of that prototype. The bulk of the work with TEGs is keeping the cold side of the module at a low enough temperature for decent performance, since the modules work better the higher the difference in temperature is across the module. A finned heatsink and a fan wouldn’t cut it for this application, so a water-cooled block was built to pump away the heat. A successful test led to scaling the generator up to 10 modules with a very impressive heatsink, which produced about 120 watts. Pretty good, but we wonder if some easy gains in performance would have come from using heat sink compound on the module surfaces.

Using thermal differences to generate electricity is nothing new, but a twist on the technique is getting attention lately as a potential clean energy source. And who knows? Maybe [TegwynTwmffat]’s or one of the other Hackaday Prize 2018 entries will break new ground and change the world. What’s your big idea?

Continue reading “Thermoelectric Generator Shines Where The Sun Doesn’t”

Liquid Cooling Overclocked Raspberry Pi With Style

[HydroGraphix HeadQuarters] has earned his name with this one. While he is using mineral oil instead of hydro, he’s certainly done a nice job with the graphics of it. The ‘it’ in questions is an overclocked Raspberry Pi 3 in a transparent container filled with mineral oil, and with a circulating fan.

He’s had no problem running the Pi at 1.45 GHz while running a Nintendo 64 emulator, getting between 40 °C and 50 °C. The circulating fan is a five volt computer USB fan. It’s hard to tell if the oil is actually moving, but we’re pretty sure we see some doing so near the end of the video below the break.

Mineral oil is not electrically conductive, and is often used to prevent arcing between components on high voltage multiplier boards, but those components are always soldered together. If you’ve ever worked with mineral oil, you know that it creeps into every nook and cranny, making us wonder if it might work its way between some of the (non-soldered) contacts in the various USB connectors on this Raspberry Pi. Probably not, but those of us with experience with it can attest to it’s insidiousness.

Continue reading “Liquid Cooling Overclocked Raspberry Pi With Style”

It’s Time For Direct Metal 3D-Printing

It’s tough times for 3D-printing. Stratasys got burned on Makerbot, trustful backers got burned on the Peachy Printer meltdown, I burned my finger on a brand new hotend just yesterday, and that’s only the more recent events. In recent years more than a few startups embarked on the challenge of developing a piece of 3D printing technology that would make a difference. More colors, more materials, more reliable, bigger, faster, cheaper, easier to use. There was even a metal 3D printing startup, MatterFab, which pulled off a functional prototype of a low-cost metal-powder-laser-melting 3D printer, securing $13M in funding, and disappearing silently, poof.

This is just the children’s corner of the mall, and the grown-ups have really just begun pulling out their titanium credit cards. General Electric is on track to introduce 3D printed, FAA-approved fuel nozzles into its aircraft jet engines, Airbus is heading for 3D-printed, lightweight components and interior, and SpaceX has already sent rockets with 3D printed Main Oxidizer Valves (MOV) into orbit, aiming to make the SuperDraco the first fully 3D printed rocket engine. Direct metal 3D printing is transitioning from the experimental research phase to production, and it’s interesting to see how and why large industries, well, disrupt themselves.

Continue reading “It’s Time For Direct Metal 3D-Printing”