Creative PCB Business Cards Are Sure To Make An Impression

May 5, 2025 by Matt Varian 7 Comments

Business cards are a simple way to share contact information, but a memorable design can make them stand out. [Jeremy Cook] has been experimenting with adding artistic finishes to PCBs, and has recently applied what he’s learned to make some unique business cards. His write-up consolidates some great resources to get you started in making your own PCB business cards, as well as PCB art in general

To make his cards stand out, he designed them to serve as functional tools beyond sharing contact information. He created two designs: one incorporates an LED and a coin cell battery holder, while the other includes drafting tools, such as a ruler, circle stencils, and a simplified protractor.

While the classic PCB solder mask is green, many board houses now offer alternative finishes and colors to enhance designs. He tested and compared the offerings from various manufacturers, highlighting the importance of researching fabrication options early, as different providers offer a variety of finishes. His creative approach shines in details like using through-hole pads as eyes in a robot illustration, making them stand out against a halftone dot pattern.

If you’re looking for more inspiration, be sure to check out the winners of our 2024 Business Card Challenge.

PCB Renewal Aims To Make Old Boards Useful Again

May 4, 2025 by Lewin Day 12 Comments

We’ve all made a few bad PCBs in our time. Sometimes they’re recoverable, and a few bodge wires will make ’em good. Sometimes they’re too far gone and we have to start again. But what if you could take an existing PCB, make a few mods, and turn it into the one you really want? That’s what “PCB Renewal” aims to do, as per the research paper from [Huaishu Peng] and the research group at the University of Maryland.

*The plugin quantifies resource and time savings made by reusing an old board.*

The concept is straightforward — PCB Renewal exists as a KiCad plugin that can analyze the differences between the PCB you have and the one you really want. Assuming they’re similar enough, it will generate toolpaths to modify the board with milling and epoxy deposition to create the traces you need out of the board you already have.

Obviously, there are limitations. You’ll never turn a PlayStation motherboard into something you could drop into an Xbox with a tool like this. Instead, it’s more about gradual modifications. Say you need to correct a couple of misplaced traces or missing grounds, or you want to swap one microcontroller for a similar unit on your existing board. Rather than making brand new PCBs, you could modify the ones you already have.

Of course, it’s worth noting that if you already have the hardware to do epoxy deposition and milling, you could probably just make new PCBs whenever you need them. However, PCB Renewal lets you save resources by not manufacturing new boards when you don’t have to.

We’ve seen work from [Huaishu Peng]’s research group before, too, in the form of an innovative “solderless PCB”.

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Pinoutleaf: Simplifying Pinout References

May 2, 2025 by Matt Varian 10 Comments

We all appreciate clear easy-to-read reference materials. In that pursuit [Andreas] over at Splitbrain sent in his latest project, Pinoutleaf. This useful web app simplifies the creation of clean, professional board pinout reference images.

The app uses YAML or JSON configuration files to define the board, including photos for the front and back, the number and spacing of pins, and their names and attributes.For example, you can designate pin 3 as GPIO3 or A3, and the app will color-code these layers accordingly. The tool is designed to align with the standard 0.1″ pin spacing commonly used in breadboards. One clever feature is the automatic mirroring of labels for the rear photo, a lifesaver when you need to reverse-mount a board. Once your board is configured, Pinoutleaf generates an SVG image that you can download or print to slide over or under the pin headers, keeping your reference key easily accessible.

Visit the GitHub page to explore the tool’s features, including its Command-Line Interface for batch-generating pinouts for multiple boards. Creating clear documentation is challenging, so we love seeing projects like Pinoutleaf that make it easier to do it well.

Layout A PCB With Tscircuit

April 30, 2025 by Al Williams 22 Comments

Most of us learned to design circuits with schematics. But if you get to a certain level of complexity, schematics are a pain. Modern designers — especially for digital circuits — prefer to use some kind of hardware description language.

There are a few options to do similar things with PCB layout, including tscircuit. There’s a walk-through for using it to create an LED matrix and you can even try it out online, if you like. If you’re more of a visual learner, there’s also an introductory video you can watch below.

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Building A Custom Zynq-7000 SoC Development Board From The Ground Up

April 20, 2025 by John Elliot V 7 Comments

In this series of 23 YouTube videos [Rich] puts the AMD Zynq-7000 SoC through its paces by building a development board from the ground up to host it along with its peripherals. The Zynq is part FPGA and part CPU, and while it has been around for a while, we don’t see nearly as many projects about it as we’d like.

[Rich] covers everything from the power system to HDMI, USB, DDR RAM, and everything in between. By the end, he’s able to boot PetaLinux.

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Track Your Circuits: A Locomotive PCB Badge

April 18, 2025 by Matt Varian 7 Comments

This fun PCB from [Nick Brown] features a miniature railroad implemented with 0805-sized LEDs. With an eye towards designing his own fun interactive PCB badge, the Light-Rail began its journey. He thoroughly documented his process, from shunting various late-night ideas together to tracking down discrepancies between the documentation of a part and the received part.

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Fiber Laser Gives DIY PCBs A Professional Finish

April 7, 2025 by Tom Nardi 12 Comments

While low-cost professional PCB fabrication has largely supplanted making circuit boards at home, there’s still something to be said for being able to go from design to prototype in an afternoon. Luckily we aren’t limited to the old toner transfer trick for DIY boards these days, as CNC routers and powerful lasers can be used to etch boards quickly and accurately.

But there’s still a problem — those methods leave you with a board that has exposed traces. That might work in a pinch for a one-off, but such boards are prone to shorts, and frankly just don’t look very good. Which is why [Mikey Sklar] has been experimenting with applying both a soldermask and silkscreen to his homemade boards.

The process he describes starts after the board has already been etched. First he rolls on the soldermask, and then sandwiches the board between layers of transparency film and clear acrylic before curing it under a UV light. After two coats of the soldermask, the board goes into a fiber laser and the silkscreen and mask layers are loaded into the software and the machine is set to a relatively low power (here, 40%). The trick is that the mask layer is set to run four times versus the single run of the silkscreen, which ensures that the copper is fully exposed.

Since the board doesn’t need to be moved between operations, you don’t have to worry about the registration being off. The end result really does look quite nice, with the silkscreen especially popping visually a lot more than we would have assumed.

We’ve previously covered how [Mikey] uses his CNC router and fiber laser to cut out and etch the boards, so this latest installment brings the whole thing full circle. The equipment you’ll need to follow along at home isn’t cheap, but we can’t argue with the final results.

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