Demonstrate Danger, Safely

July 30, 2022 by Elliot Williams 67 Comments

Dan Maloney and I were talking about the chess robot arm that broke a child’s finger during the podcast, and it turns out that we both have extreme respect for robot arms in particular. Dan had a story of a broken encoder wheel that lead to out-of-control behavior that almost hit him, and I won’t even get within striking distance of the things unless I know they’re powered off after seeing what programming errors in a perfectly functioning machine can do to two-by-fours.

This made me think of all the dangerous things I’ve done, but moreover about all the intensely simple precautions you can to render them non-risky, and I think that’s extremely important to talk about. Tops of my list are the aforementioned industrial robot arm and high powered lasers.

Staying safe with an industrial robot arm is as easy as staying out of reach when it’s powered. Our procedure was to draw a line on the floor that traced the arm’s maximum radius, and you stay always outside that line when the light is on. It’s not foolproof, because you could hand the ’bot a golf club or something, but it’s a good minimum precaution. And when you need to get within the line, which you do, you power the thing down. There’s a good reason that many industrial robots live in cages with interlocks on the doors.

Laser safety is similar. You need to know where the beam is going, make sure it’s adequately terminated, and never take one in the eye. This can be as simple as putting the device in a box: laser stays in box, nobody goes blind. If you need to see inside, a webcam is marvelous. But sometimes you need to focus or align the laser, and then you put on the laser safety glasses and think really hard about where the beam is going. And then you close the box again when you’re done.

None of these safety measures are particularly challenging to implement, or conceptually hard: draw a line on the floor, put it in a box. There were a recent series of videos on making Lichtenberg figures safely, and as a general rule with high voltage projects, a great precaution is a two-button deadman’s switch box. This at least ensures that both of your hands are nowhere near the high voltage when it goes on, at the cost of two switches.

If all of the safety precautions are simple once you’ve heard them, they were nothing I would have come up with myself. I learned them all from other hackers. Same goes with the table saw in my workshop, or driving a car even. But since the more hackery endeavors are less common, the “common-sense” safety precautions in oddball fields are simply less commonly known. It’s our jobs as the folks who do know the secrets of safety to share them with others. When you do something dangerous, show off your safety hacks!

Patents And The Missing Museum

July 23, 2022 by Elliot Williams 38 Comments

A beautiful chapter of the history of invention in the United States ended with a fire in 1880. Well, the fire took place in 1877, but the wheels of government turn slowly. For the first 90 years that patents were granted in the USA, applications were required to be accompanied by a working model – to prove that the idea works and rule out “the perpetual motion cranks”.

During this time, the US Patent Office put all of these models on display, or at least as many of them as they could. The idea was that, alongside the printed documents, people would learn from seeing the inventions in the flesh. This tremendous resource got the Patent Office nicknamed the “Temple of Invention”, and rightly so. Many of the crucial innovations of the industrial revolution were there, in miniature. From Samuel Morse’s model telegraph, through Eli Whitney’s cotton gin, to more than a thousand inventions of Thomas Edison’s, working models were to be seen in the flesh, if in the small. We can only imagine how awe-inspiring it would have been to walk through those halls.

Two fires put significant dents in this tremendous collection. First in 1836, in a fire that consumed most of the approximately 10,000 patents that had been issued to that date, models and paper copies alike. Ironically, these included the patent for the first cast-iron fire hydrant. This fire was so devastating that it led to a dramatic patent reform in that same year, and to the building of a new fireproof Patent Office.

And the “new” Patent Office building still stands today, and proudly displayed patent models until the fire that broke out inside the building in 1877. (The contents of the building weren’t fireproof.) In this second fire, brave employees saved many of the works by staying and battling the fire from inside, but the second demoralizing beatdown, and the accelerating number of patent applications, it became obvious that there just wasn’t enough space to store a model of each patentable invention, and the requirement was dropped in 1880.

A small portion of the remaining patent models were put on display in one wing of the National Portrait Gallery, housed in the Patent Office building, and I had the wonderful opportunity to see it live in the early 2000s. I have no idea if the exhibit is still there – I’m guessing it’s not. The Smithsonian owns the lion’s share of the existing models, and we imagine they are in a warehouse somewhere, like at the end of Raiders of the Lost Ark.

A shame, because seeing a real 3D model of a thing is different from seeing line drawings. Maybe in the future, 3D CAD drawings will take their place? They’d be a lot easier to save in event of a fire.

Fighting The Good Fight

July 16, 2022 by Elliot Williams 21 Comments

We here at Hackaday are super-duper proponents of open source. Software, hardware, or firmware, we like to be able to see it, learn from it, modify it, and make it ourselves. Some of this is self-serving because when we can’t see how it was done, we can’t show you how it’s done. But it’s also from a deeper place than that: the belief that the world is made better by sharing and open access.

One of the pieces of open-source firmware that I have running on no fewer than three devices in my house right now is grbl – it’s a super-simple, super-reliable G-code interpreter and stepper motor controller that has stood the test of time. It’s also GPL3 licensed, which means that if you want to use the code in your project, and you modify it to match your particular machine, you have to make the modified version available for those who bought the machine to modify themselves.

So when Norbert Heinz noticed that the Ortur laser engravers were running grbl without making the code available, he wrote them a letter. They responded with “business secrets”, he informed them again of their responsibility, and they still didn’t comply. So he made a video explaining the situation.

Good news incoming! Norbert wrote in the comments that since the post hit Hackaday, they’ve taken notice over at Ortur and have gotten back in touch with him. Assuming that they’re on their way to doing the right thing, this could be a nice win for grbl and for Ortur users alike.

Inside the free software world, we all know that “free” has many meanings, but I’d bet that you don’t have to go far outside our community to find people who don’t know that “free” software can have tight usage restrictions on it. (Or maybe not – it all depends on the license that the software’s author chose.) Reading software licenses is lousy work better left for lawyers than hackers anyway, and I can no longer count how many times I’ve clicked on a EULA without combing through it.

So what Norbert did was a good deed – educating a company that used GPL software of their obligations. My gut says that Ortur had no idea what they needed to do to comply with the license, and Norbert told them, even if it required some public arm-twisting. But now, Ortur has the opportunity to make good, and hackers everywhere can customize the firmware that drives their laser engravers. Woot!

It’s probably too early to declare victory here, but consider following Norbert’s example yourself. While you can’t bring a lawsuit if you’re not the copyright owner, you can still defend your right to free software simply by explaining it politely to companies that might not know that they’re breaking the law. And when they come around, make sure you welcome them into the global open-source hive mind, because we all win. One of us!

When Is One Pixel Cooler Than Millions?

July 9, 2022 by Elliot Williams 14 Comments

On vacation, we went to see a laser show – one of the old school variety that combines multiple different lasers of many different colors together into a single beam, modulates them to create different colors, and sends it bouncing off galvos to the roof of a planetarium. To a musical score, naturally.

When I was a kid, I had no idea how they worked, but laser shows were awesome. As a younger grownup hacker, and after some friends introduced me to the dark arts, I built my own setup. I now know how they work from the deepest innards out, and they are no less awesome. Nowadays, you can get a capable set of galvos and drivers for around a hundred bucks from the far east, it’s fair to say that there’s no magic left, but the awesome still remains.

RGB laser — “laser show” by Ilmicrofono Oggiono

At the same time, lasers, and laser shows, are supremely retro. The most stunning example of this hit me while tearing apart a Casio projector ages ago to extract the otherwise unobtainable brand new 455 nm blue laser diodes. There I was pulling one diode out of an array of 24 from inside the projector, and throwing away the incredibly powerful DSP processor, hacking apart the precision optical path, and pulling out the MEMS DLP mirror array with nearly a million little mirrors, to replace it with two mirrors, driven around by big old coil-of-wire electromagnets. Like a caveman.

But still, there’s something about a laser show that I’ve never seen replicated – the insane color gamut that they can produce. It is, or can be, a lot more than just the RGB that you get out of your monitor. Some of the colors you can get out of a laser (or a prism) are simply beautiful in a way that I can’t explain. I can tell you that you can get them from combining red, blue, green, cyan, and maybe even a deep purple laser.

What you get with a laser show pales in comparison to the multi-megapixel projectors in even a normal movie theater. Heck, you’ve really got one pixel. But if you move it around fast enough, and accompany it with a decent soundtrack, you’ve still got an experience that’s worth having while you still can.

[Banner image from a positively ancient RGB laser hack. We need more! Send us yours!]

Not On The Internet

July 2, 2022 by Elliot Williams 106 Comments

Whenever you need to know something, you just look it up on the Internet, right? Using the search engine of your choice, you type in a couple keywords, hit enter, and you’re set. Any datasheet, any protocol specification, any obscure runtime error, any time. Heck, you can most often find some sample code implementing whatever it is you’re looking for. In a minute or so.

It is so truly easy to find everything technical that I take it entirely for granted. In fact, I had entirely forgotten that we live in a hacker’s utopia until a couple nights ago, when it happened again: I wanted to find something that isn’t on the Internet. Now, to be fair, it’s probably out there and I just need to dig a little deeper, but the shock of not instantly finding the answer to a random esoteric question reminded me how lucky we actually are 99.99% of the time when we do find the answer straight away.

So great job, global hive-mind of über-nerds! This was one of the founding dreams of the Internet, that all information would be available to everyone anywhere, and it’s essentially working. Never mind that we can stream movies or have telcos with people on the other side of the globe – when I want a Python library for decoding Kansas City Standard audio data, it’s at my fingertips. Detailed SCSI specifications? Check.

But what was my search, you ask? Kristina and I were talking about Teddy Ruxpin, and I thought that the specification for the servo track on the tape would certainly have been reverse engineered and well documented. And I’m still sure it is – I was just shocked that I couldn’t instantly find it. The last time this happened to me, it was the datasheet for the chips that make up a Speak & Spell, and it turned out that I just needed to dig a lot harder. So I haven’t given up hope yet.

And deep down, I’m a little bit happy that I found a hole in the Internet. It gives Kristina and me an excuse to reverse engineer the format ourselves. Sometimes ignorance is bliss. But for the rest of those times, when I really want the answer to a niche tech question, thanks everyone!

Hacker Diary: Embedded World 2022

June 25, 2022 by Elliot Williams 11 Comments

Yesterday I went up to the Embedded World trade fair in Nuremburg, Germany. As a lone hacker, you often feel more than a little out of place when you buy chips in single unit quantities and the people you’re talking to are used to minimum order quantities of a million. But what’s heartening is how, once you ask an interesting question, even some of the suit-wearing types flip into full-on kids who like to explain the fun tech. I struck up conversations with more than a couple VPs of global chip behemoths, and they were cool.

But my heart is still with the smaller players, and the hackers. That’s where the innovation is. I met up with Colin O’Flynn, of Chip Whisperer fame — his company is selling fancier chip-glitching tools, but he still had a refined version of the open source, quick-and-dirty zapper circuit from his Remoticon talk last year. There was a small local company producing virtual buttons that were essentially Pepper’s Ghost illusions floating in mid-air, and the button press was detected by reflective IR. Cool tech, but I forgot the company’s name — sorry!

Less forgettable was Dracula Technologies, a French company making inkjet-printable organic solar cells. While they wouldn’t go into deep details about the actual chemistry of what they’re doing, I could tell that it pained them to not tell me when I asked. Anyway, it’s a cool low-power solar tech that would be awesome if it were more widespread. I think they’re just one of many firms in this area; keep your eyes on organic solar.

When talking with a smaller German FPGA manufacturer, Cologne Chip, about their business, I finally asked about the synthesis flow and was happily surprised to hear that they were dedicated to the fully open-source Yosys toolchain. As far as I know, they’re one of the only firms who have voluntarily submitted their chips’ specs to the effort. Very cool! (And a sign of things to come? You can always hope.)

I met a more than a few Hackaday readers just by randomly stumbling around, which also shows that the hacker spirit is alive in companies big and small. All of the companies have to make demos to attract our attention, but from talking to the people who make them, they have just as much fun building them as you or I would.

And last but not least, I ran into Hackaday regular Chris Gammell and my old boss and good friend Mike Szczys who were there representing the IoT startup Golioth, and trying to fool me into using an RTOS on microcontrollers. (Never say never.) We had an awesome walkaround and a great dinner.

If you ever get the chance to go to a trade show like this, even if you feel like you might be out of your league, I encourage you to attend anyway. You’d be surprised how many cool geeks are hiding in the least likely of places.

[Banner image: Embedded World]

NASA Called, They Want Their Cockroaches Back

June 25, 2022 by Al Williams 29 Comments

News hit earlier this month that the infamous “cockroach moon dust” was up for auction? Turns out, NASA is trying to block the sale as they assert that they own all the lunar material brought back from the Apollo missions. What? You didn’t know about cockroach moon dust? Well, it is a long and — frankly — weird story.

It may sound silly now, but there was real concern in 1969 that Apollo 11 might bring back something harmful. So much so that NASA tricked out an RV and kept the astronauts and a volunteer in it for about three weeks after they came home. During that time they were tested and some experiments were done to see if they’d been exposed to anything nasty.

One of those experiments was to feed lunar dust to cockroaches (by the way, the table of contents has a mistake in it — check out page 8). Seriously. But that isn’t even the really weird part. A scientist who worked on the project by the name of Marion Brooks decided she wanted a memento, so she extracted the lunar dust from the dead cockroaches and saved it in a vial. At least we learned a new word: chyme.

RR Auction — the RR stands for Remarkable Rarities — was starting the bidding for some dead cockroaches and a vial of chyme at about 12 grand but it was sure to go higher than that, perhaps up to $400,000 USD. That was before they got a cease and desist from NASA.

It appears the collection has been sold at least once before. NASA has cracked down on anyone selling lunar material as even those given to people are considered on loan from the agency. However, many of the rocks given to different countries and state governments are now unaccounted for.

Back in 2002, interns Thad Roberts and Tiffany Fowler worked in the building where NASA stores most of the moon rocks it has. They took a 600-pound safe containing about 100 grams of moon samples and some other materials. With some help, Roberts tried to fence them to an amateur rock collector who helped the FBI set up a sting. Roberts got over 8 years in federal prison for his efforts, just a little more than an accomplice, Gordon McWhorter, who claimed to have been duped by Roberts. There have been a few other cases of theft, most of which remain unsolved.

This is one of those tricky things. From NASA’s point of view, they own all the moon rocks (with a few exceptions, mostly of material that didn’t come from Apollo). If you steal them, they want them back and if you are given them on loan they don’t appreciate you giving them away, selling them, or losing them. On the other hand, outside of outright theft like the Roberts case, it is hard to imagine that you want to control old roach chyme.

There’s two things we do wonder. First, who saves roach chyme even if it did start as lunar dust? Second, if three little pebbles brought back by the Soviet Luna 16 probe sold for over $850,000 and this dust might have gone for $400,000, why aren’t more of these “New Space” startups scrambling to bring some fresh samples back? Seems like it might pay for itself.