Terrible RC Transmitter Made Less Terrible

March 27, 2018 by Tom Nardi 32 Comments

It should probably go without saying that we’ve got nothing against the occasional bout of elaborate troubleshooting and repair, in fact it’s one of the most common things we cover here. As it turns out, people aren’t overly fond of being fleeced, and there are a lot of smart people out there who will put a lot of work in to keep from having to toss a favorite piece of gear into the trash. We can’t fault them for that.

But we have to say, we generally don’t see those kind of elaborate repairs for something brand new. Unfortunately, that’s exactly what [Marek Baczynski] had to do when trying to review the new iRangeX transmitter for his YouTube channel “dronelab”. He found a transmitter that was so poorly designed and constructed that he had to address a laundry list of issues to make the thing halfway tolerable. As you might expect, he’s not suggesting anyone go run and pick this one up.

The biggest problem is a fundamental flaw with how the gimbals are constructed. Due to poorly mated surfaces between the potentiometer and the stick itself, the accuracy of the controller is very low. The potentiometers don’t even return to zero when the sticks are released. Some tape was used to tighten up the connection and make the controller usable, but such poor tolerances are hard to forgive when accurate control is essentially the whole point of the device.

The other issues took a bit more debugging to figure out. The TX made an absolutely terrible screeching sound when turned on, but [Marek] was sure he was hearing a little bit of melody under the din. Putting the signal through the oscilloscope, he was able to confirm his suspicions. As it turns out, the buzzer used in the TX has a built in tone generator that was overriding the intended melody. Switching it out for a basic buzzer fixed the issue. Similarly, an issue where the radio wouldn’t turn on if it was recently turned off was tracked back to a resistor of the wrong value. Putting a ~~higher~~ lower value resistor in its place sorted that out as well.

It’s hard to imagine how this device made it out of the factory with so many wrong or unsuitable components, but here we are. Not that this would be acceptable at any price point, but as [Marek] points out in the video, it isn’t as if this radio is even all that cheap. For nearly $90 USD, it doesn’t seem unreasonable to expect something that actually works.

This isn’t the first time he’s put “cheap” RC hardware through the wringer. We recently covered his efforts to quantify latency in different transmitters. As the RC transmitter world gets increasingly competitive, detailed analysis like these help separate the real gear from the toys.

Continue reading “Terrible RC Transmitter Made Less Terrible” →

New ThinkPad Guts Bring Intel Core I, DDR4, USB 3 To Cult Laptops

March 12, 2018 by Kerry Scharfglass 33 Comments

We often see people funneling their passion into keeping beloved devices in operation long past their manufacturer’s intent. These replacement Thinkpad motherboards (translated) bring old (yet beloved) Thinkpads a much desired processor upgrade. This is the work of the user [HOPE] on the enthusiast forum 51nb. The hack exemplifies what happens when that passion for legendary gear hits deep electrical expertise and available manufacturing. This isn’t your regular laptop refurbishment, [HOPE] is building something new.

ThinkPads are known for their zealous following (as our own [Brian Benchoff] underscored last year). Lenovo has steered the venerable brand into the future while the laptop market has drifted deeper and deeper into the wilds of tight integration at the expense of user modification. Along the way 4:3 screens were traded for media-friendly 16:9, TrackPoints were traded for trackpads, and the classic ThinkLight gave way to real keyboard backlights. These progressions left a shrinking but vocal group of old school Thinkpad enthusiasts — the cult of Thinkpad — clinging to beloved devices like 2007’s X61 and T60 ignored by a changing market.

In an astounding turn of ingenuity [HOPE] has revitalized these classic ThinkPads by entirely replacing their motherboards. And not just for one particular model, there are options available for at least 3 families of computers. The new devices are referred to by model numbers never used by IBM or Lenovo; the X60/61 motherboard makes an X62, the X200/201 motherboard makes an X210, and the T60 motherboard makes a T70. Depending on the customer’s preference either a bare motherboard or a fully assembled unit is available.

Depending on the exact model in question these motherboards slot directly into the original chassis but add recent generation Intel Core I processors, DDR4, USB 3.0/3.1, Thunderbolt 3 and more. Often they reuse the original heat sinks and fans, and expose these ports through the same chassis apertures the original motherboards used. Considering these machines are a decade older than the hardware being crammed inside them the level of integration is truly impressive. The end result looks like it could have come out of a Lenovo factory just before Spring Festival. If you look closely at the image at the top of this article, you might notice they even included an improved “Intel Inside” sticker on the palm rest and a model number label at the lower left of the display!

There is an implicit economic statement here that’s worth calling out. A motherboard for anything more significant than a basic microcontroller is an incredibly complicated piece of technology. When the bar is moved from “small ARM processor” up to “modern x86 system” this counts extra. Not only are they complex electrically but the fabrication processes required to physically create them are at the edge of what you’d find at your favorite cheap PCB fab house. We’re talking CPUs studded with about 1100 pins, DDR4 and PCI-E with extremely tight electrical timing requirements driving elaborate board layouts, and a plethora of off-board peripheral parts. On top of those constraints the board itself must be small enough to fit inside, not a purpose-built enclosure, but an existing laptop body with whatever combination of mounting brackets and connector placements Lenovo decided on. That a hobbyist (we assume) can make their own devices in this range to sell for $500-$700 is nothing short of astounding.

This shouldn’t be possible. More accurately, it’s likely possible because there are other drivers which make the cost of PCB fabrication and assembly lower and more accessible than ever. The general march of technology certainly, but perhaps the presence of mobile devices and a desire to repair and improve them. After all and if the rumors are to be believed, anyone who can find the right Huaqiangbei stall can get the NAND replaced in their iPhone, a once complex process made simple.

It’s difficult to track the progression of each model as they are primarily covered on the 51nb forums (a Facebook page called [Lcdfans] makes some of the information available in English). However it’s possible to find hands-on information like [koobear]’s review on Reddit.

Hot Air Surgery Revives A Cheap Windows Tablet

March 6, 2018 by Tom Nardi 39 Comments

[Jason Gin] recently wrote in to tell us about his adventures replacing the eMMC storage chip on a cheap Windows tablet, and we have to say, it’s an impressive amount of work for a device which apparently only cost him $15. Surely much better pieces of hardware have been tossed in the trash for less serious failures than what ailed his DigiLand DL801W tablet. We’d love to see the lengths this guy would go to restore something a bit higher up the food chain.

As any good hacker knows, you can’t fix the problem until you understand it. So the first step [Jason] took was to conduct some troubleshooting. The tablet would only boot to the EFI shell, which didn’t do him much good since there was no on-screen keyboard to interact with it. But he had the idea of trying to connect a USB keyboard via an OTG adapter, and sure enough that got him in. Once he was able to enter commands into the EFI shell, he attempted to read from a few different sectors of the eMMC drive, only to get the same nonsense repeating data. So far, not looking good.

But before he fully committed to replacing the eMMC drive, he wanted a second opinion. Using the same USB OTG adapter, he was able to boot the tablet into a Windows 10 environment, and from there got access to some drive diagnostic tools. The software reported that not only was the drive reporting to be half the appropriate size, but that writing to the chip was impossible.

With the fate of the tablet’s Foresee NCEMBS99-16G eMMC chip now confirmed, [Jason] decided it was time to operate. After pulling the tablet apart and masking off the PCB with Kapton tape to protect it from the heat, he slowly went in with his hot air rework station to remove the failed chip. But rather than put another low-end chip in its place, he used this opportunity to replace it with a Samsung KLMBG4GEND-B031. Not only does this chip have twice the capacity of the original, it should be noticeably faster.

With the new Samsung eMMC chip installed, [Jason] put the tablet back together and was able to successfully install Windows 10 onto it. Another piece of tech saved from the big landfill in the sky.

If the casual confidence of this particular repair wasn’t enough of a clue, this isn’t the first time he’s showed some unruly eMMC chips who’s boss.

Thermal Camera Diagnoses Thermal Issue On A Sonoff Switch

March 3, 2018 by Dan Maloney 47 Comments

No matter what your experience level with troubleshooting, there’s always at least a little apprehension when you have to start poking through a mains powered device. A little fear is a good thing; it keeps you focused. For some, though, the aversion to playing with high voltage is too much, which can cause problems when something fails. So what do you do when you’re reluctant to even open the case? Easy — diagnose the problem with an infrared camera.

[Bald Engineer]’s electrophobia started early, with some ill-advised experiments in transcutaneous conduction. So when his new Sonoff WiFi switch failed soon after deploying it to control a lamp in his studio, popping the top while it was powered up was out of the question. The piquant aroma of hot plastic was his first clue to the problem, so he whipped out his Flir One Thermal Camera and watched the device as it powered up. The GIF nearby shows that there was clearly a problem, with a bloom of heat quickly spreading out from the center of the unit. A few IR images of the top and bottom gave him some clues as to the culprits, but probing the board in those areas once power was removed revealed no obviously damaged components.

[Bald Engineer] hasn’t yet gotten to the bottom of this, but his current thinking is that the NCP1117 regulator might be bad, since it rapidly spikes to 115°C. Still, we think this is a nifty diagnostic technique to add to our toolkit, and a great excuse to buy an IR camera. Or, we could go with an open-source thermal camera instead.

[via Dangerous Prototypes]

Resurrecting An Amiga CD32

February 16, 2018 by Richard Baguley 15 Comments

As an editor on Amiga magazines in a previous life, this is kind of bittersweet. [RetroManCave] was donated an Amiga CD32 games system, and it is trying to resurrect it. If you’ve not heard of it, the CD32 was a 1993 games console based on the Amiga home computer system. It was the last gasp for Commodore, the beleaguered company behind the Amiga. In this first video of a series, they take the system apart, take you through what’s inside and boot it up. The system boots, but there is some sort of problem with the video sync, and they will be taking a closer look at fixing that next. We have featured a couple of similar projects from [RetroManCave] before, such as their brain transplant on a Big Trak toy and Commodore 64 fix. This video (after the break) is worth a watch if you are curious about old systems like this, want some tips on resurrecting old hardware or just want to shed a tear as your misspent youth is torn apart before your eyes.

Continue reading “Resurrecting An Amiga CD32” →

Curing A Parrot’s Amnesia With BLEAH

February 9, 2018 by Tom Nardi 6 Comments

[Dandu] recently wrote in to tell us how he managed to revive his Parrot Flower Power after the manufacturer told him it couldn’t be repaired. To save you the trouble of opening Google in another tab, the Parrot Flower Power is a Bluetooth Low Energy (BLE) “smart” device for your flower pot. Because of course that’s a thing.

When [Dandu] noticed his Flower Power was no longer being detected by his iOS devices, he contacted support who told him that sadly this was a hardware failure and that he should just throw it away. But he had his doubts about this diagnosis as other devices such as his Raspberry Pi could still communicate with it. Upon closer inspection, he realized that the Flower Power didn’t have a name, and could only be contacted by its MAC address directly. Reasoning the lack of a name might be upsetting the “It Just Works” sensibility of his iGadget, [Dandu] started researching if there was some way to get the device to take a new name remotely.

Luckily for our hero, BLE is kind of broken. Searching for a solution to his problem brought him to a blog post by the creator of BLEAH which demonstrated exactly what [Dandu] was looking to do. Following along, it took only a single command to push a new name to the Flower Power’s BLE configuration. With that, his “broken” device was brought back to life. Why the device lost its name, or how to prevent it from happening in the future are questions for another day. [Dandu] will take the win.

If you’re interested in the popular new technology that’s compromising our security in the name of convenience and improved battery life, the rabbit hole starts here.

Repairing A Wounded Mantis

February 5, 2018 by Tom Nardi 20 Comments

While it’s true that we didn’t specifically say making Hackaday staff exceedingly jealous of your good fortune would deduct points from your entry into our ongoing “Repairs You Can Print Contest”, we feel like [Sam Perry] really should have known better. During a recent dumpster dive he found an older, slightly damaged, but still ridiculously awesome Mantis stereo inspection microscope. Seriously, who’s throwing stuff like this away?

Rendered replacement mount in Fusion 360

Apparently, the microscope itself worked fine, and beyond some scratches and dings that accumulated over the years, the only serious issue was a completely shattered mount. Luckily he still had the pieces and could get a pretty good idea of what it was supposed to look like. After what we imagine was not an insignificant amount of time in Fusion 360, he was able to model and then print a replacement.

The replacement part was printed on a Tronxy P802M in PLA. Even at 0.3mm layer height, it still took over 10 hours to print such a large and complex component. A few standard nuts and bolts later, and he had a drop-in replacement for the original mount.

Whether it’s due to how big and heavy the Mantis is, or a slight miscalculation in his model, [Sam] does mention that the scope doesn’t sit perfectly level; he estimates it’s off by about 5 degrees.

We’re somewhat suspicious that mentioning an error of only 5 degrees is a stealth-brag on the same level as telling everyone you found a Mantis in the trash. But if [Sam] gives us the GPS coordinates of the dumpster in which people are throwing away high-end lab equipment, all will be forgiven.

There’s still plenty of time to get your entry into the “Repairs You Can Print” contest! The top twenty projects will receive $100 in Tindie store credit, and the top entries in the Student and Organization categories will each receive a Prusa i3 MK3 with the Quad Material upgrade kit: arguably one of the best 3D printers currently on the market. If you were considering going back to school, or finally leaving your basement and joining a hackerspace, now would definitely be the time.