Developing The Ultimate Open Source Radio Control Transmitter

April 3, 2019 by Tom Nardi 11 Comments

While we’ve come a long way in terms of opening up the world of radio control to open source software, a good deal of the hardware itself is still closed up. You can flash a cheap RC transmitter with a community developed firmware, in fact there’s a decent chance that’s what it ships with, but the hardware itself is still an immutable black box. That might be fine if you’re just flying an RC plane or quadcopter, but what if you’ve got something a bit more advanced in mind?

An in-development version of the hardware.

To address this issue, [Alireza Safdari] has spent the last several years working on a truly open source RC transmitter that can be modified and augmented to meet the user’s needs, called the Alpha V1. With the hardware and software nearing completion, he’s looking to get some community feedback on the system before the planned crowdfunding campaign kicks off.

From his personal experience, [Alireza] found that traditional RC transmitters have their limits when you start using them for robotics. You’ll often want input schemes or devices which would never occur to the remote’s designers, and you’ll almost certainly want to have more channels and functions than the original hardware will allow. One of the big advantages with the Alpha V1 is that the front and back of the controller are simple acrylic panels, meaning you can easily cut openings or drill holes in them to add more hardware without having to deal with the (relatively) ergonomic shapes of a traditional transmitter.

Of course, that’s only one half of the equation. When you add new hardware, you’ll need to make the software aware of it. To that end, [Alireza] says he and his team have developed a library of adaptable firmware modules which should make it very easy to add in new components without having to get bogged down with software configuration. In fact, he says the goal is to allow the user to add new hardware to the Alpha V1 without requiring them to write a single line of code.

The Alpha V1 communicates at 2.4 GHz using either XBee or Murata DNT24 radios, and supports as many as 72 individual channels as well as two-way telemetry. If your requirements aren’t quite so high, we recently covered a significantly less intimidating attempt at building an open source RC transmitter that might suit your needs.

A Pet Robot, Just Like Boston Dynamics Makes

March 30, 2019 by Brian Benchoff 13 Comments

Every few months or so, a new video from Boston Dynamics will make the rounds on the Internet. This is their advertising, because unless the military starts buying mechanical mules, Boston Dynamics is going to be out of business pretty soon. You’ll see robots being kicked down the stairs, robots walking through doors, and robots acting like dogs. If a hundred or so highly skilled and highly educated roboticists, technologists, and other experts can put together a walking dog robot in a decade, obviously one person can cut through the cruft and build one in a basement. That’s what [Misha] is doing. It’s the Dizzy Wolf, a robotic wolf, or dog, or cat, we don’t actually know because there’s no fur (or head) yet. But it is interesting.

The key component for any quadruped robot is a high-torque, low-noise servo motor. This isn’t a regular ‘ol brushless motor, and for this application nine gram servos go in the trash. This means custom made motors, or DizzyMotors. You’re looking at a big brushless motor with a planetary gearset, all squished into something that could actually fit into the joint of a robotic wolf’s leg.

There’s a driver for these motors, strangely not called the DizzyDriver, that turns a BLDC into a direct drive servo motor. It is effectively a smart servo, that will move to a specific rotation, receive commands over RS-485, and write back the angular position. It also applies constant torque. Of course, there is a video of the DizzyMotor and servo driver below.

Building a robotic dog that will walk around the house is one of the hardest engineering challenges out there. You’ve got fairly crazy kinematics, you’ll need to think about the strength of the frame, control systems, and eventually how to fit everything in a compact design. This project is hitting all the marks, and we can’t wait to see the Dizzy Wolf do a backflip or chase a ball.

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Printed Perching Pals Proliferate

March 30, 2019 by Roger Cheng 4 Comments

Anansi in African folktale is a trickster and god of stories, usually taking physical form of a spider. Anansi’s adventures through oral tradition have adapted to the situation of people telling those stories, everything ranging from unseasonable weather to living a life in slavery. How might Anansi adapt to the twenty-first century? [odd_jayy] imagined the form of a cyborg spider, and created Asi the robot companion to perch on his shoulder. Anyone who desire their own are invited to visit Asi’s project page.

Asi was inspired by [Alex Glow]’s Archimedes, who also has a project page for anyone to build their own. According to [Alex] at Superconference 2018, she knew of several who have done so, some with their own individual customization. [odd_jayy] loved the idea of a robot companion perched on his shoulder but decided to draw from a different pool of cultural folklore for Asi. Accompanying him to various events like Sparklecon 2019, Asi is always a crowd pleaser wherever they go.

Like every project ever undertaken, there is no shortage of ideas for Asi’s future and [odd_jayy] listed some of them in an interview with [Alex]. (Video after the break.) Adding sound localization components will let Asi face whoever’s speaking nearby. Mechanical articulation for legs would allow more dynamic behaviors while perched, but if the motors are powerful enough, Asi can walk on a surface when not perched. It’s always great to see open source projects inspire even more projects, and watch them as they all evolve in skill and capability. If they all become independently mobile, we’ll need clarification when discussing the average velocity of an unladen folklore robot companion: African or European folklore?

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This Force Controlled Robot Gripper Is Less Likely To Break Stuff

March 25, 2019 by Lewin Day No comments

While robotic arms can handle a wide variety of tasks, the specific job at hand will have a major influence on the type of end effector used. For sorting ferromagnetic parts an electromagnet might be enough, while for more accurate location a mechanical gripper could be employed. If you’re working with particularly delicate objects or in concert with human beings, it may be desired to have a force controlled gripper to avoid damage. [James Bruton] has been whipping up a design of his own for just this purpose.

The basic gripper is 3D printed, with 3 fingers consisting of two joints each. Retraction of each finger is courtesy of bungee cord, while extension is via a servo attached to the finger through a spring. The position of each finger is measured with a resistive flex sensor. An Arduino Uno is employed to run the servos and read the attached sensors.

As force is applied by the servo, the spring begins to stretch. This leads to a greater difference between the servo position and the finger position as the applied force increases. By calculating this difference, it’s possible to determine the force applied by the fingers. This can then be used to limit the applied force of the gripper, to avoid breaking delicate objects or crushing soft, fleshy humans.

[James] notes that there are some drawbacks to the current design. The force required to move the fingers is inconsistent along their travel, and this interferes somewhat with accurate measurement. Overall though it’s a solid proof of concept and a good base for further revisions. Files are on Github for those who wish to tinker at home.

Being aware of the forces applied in mechanical settings can be key to getting good results. We’ve even seen arbor presses modified for just such a purpose. Video after the break.

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Kid Rover Is Six Wheels Of Awesome

March 22, 2019 by Lewin Day 15 Comments

There are plenty of ways to go about learning to TIG weld. Most involve a series of practice parts making butt joints and welding together various sections of pipe. [Kris Temmerman] decided to go a little bit farther, however. The result is a kid rover that’s sure to be the envy of every neighbourhood child for a few zipcodes around.

The chassis is an all-aluminium affair, making TIG welding the perfect choice for the job. Of course, [Kris] wasn’t content to simply build a basic go-kart or buggy. This sweet ride is inspired by the rocker-bogie designs of NASA’s Mars rovers, giving it the ride height and flexibility to roam over serious obstacles. Naturally, there’s six-wheel drive and four-wheel steering to complete the dynamic package. It should also be noted that yellow wheels are a stunning design choice that we just don’t see enough of.

It’s a beautifully crafted vehicle, and a testament to [Kris]’s machining and design skills. We can’t wait to see it given a shakedown run on the muddy fields of Belgium. If you’re eager to start your own rocker-bogie build, NASA’s got the open source designs to get you started. Video after the break.

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Origami Gripper Is Great For Soft And Heavy Objects

March 18, 2019 by Lewin Day 5 Comments

Robotic arms are fascinating devices, capable of immense speed and precision when carrying out their tasks. They’re also capable of carrying great loads, and a full-sized industrial robot in operation at maximum pace is a sight to behold. However, while it’s simple to design grippers to move strong metal objects, picking up delicate or soft objects can be much harder. A team at MIT CSAIL have been working on a solution to this problem, which they call the Origami gripper.

The gripper is highly capable at lifting objects with complex shapes.

The gripper consists of a flexible, folding skeleton surrounded by an airtight skin. When vacuum is applied, the skeleton contracts around the object to be picked up. The gripper is capable of grasping objects sized up to 70% of its diameter, and over 100 times its weight.

Fabrication of the device involved the creation of 3D printed molds to produce the silicone rubber skeleton. Combined with precise lasercutting and advanced layering techniques, this created a part that can self-fold itself into shape under the right conditions. The structure was inspired by a “magic ball” origami design. The outer skin is remarkably simple in comparison – consisting of a regular latex balloon.

The team show off the gripper performing some impressive feats, with the robot able to pick up objects of all shapes, sizes, and weights without damage. The paper is available to read for the full story on the device. The use of vacuum for delicate gripping tasks is something we’ve seen before, too.