FLOSS Weekly Episode 792: Rust Coreutils

This week Jonathan Bennett and Jeff Massie chat with Sylvestre Ledru about the Rust Coreutils! Why would we want to re-implement 50 year old utilities, what’s the benefit of doing them in Rust, and what do the maintainers of the regular coreutils project think about it?

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Hacker Tactic: Single-PCB Panels

Ordering a PCB? Two of them? Three? Five? For about eight years now, I’ve been regularly ordering large numbers of different PCBs, and, naturally, have developed a toolkit to make things smoother. One trick is PCB panelization, and you should really know about it.

You might’ve encountered PCB panels already. Perhaps, if you order PCBA at a fab, you will get your board returned in a whole new form-factor, with rails on the sides that you have to snap off before your PCB is usable. Those rails are used so that your PCBs are easier to handle during assembly, but that’s far from the only reason why you would make a panel.

If you need multiple pieces of a PCB, your fab may say that building 50 pcs is classified as “large batch” and that takes longer than 30 days, which delays your entire PCB order. I’ve been there, five years ago, running out of time right before Chinese New Year. The fix was simple – I made a 2×2 panel and ordered that in quantity of 10-15. Panelization might be a little more expensive, or maybe even cheaper, but, most importantly, it will be faster.

In a few hours’ time, I sat down, figured out that KiCad has built-in features for panelization, and ordered panels instead of separate PCBs. Thanks to that, I made the Chinese New Year deadline that year and could successfully restock my store, letting me earn a fair bit of money instead of keeping a popular product out-of-stock – ultimately, helping my family stay up on rent that month.

Panelization lets you hack around many PCB ordering and assembly limitations, and I’ve only gotten started – there’s way way more! For now, let’s sort out panelizing multiples of the same PCB. As long as your boards are using KiCad (or KiCad-converted from Eagle/EasyEDA/Altium/gerbers), there’s no better software than KiKit.

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FDM Filament Troubles: Keeping Hygroscopic Materials From Degrading

Despite the reputation of polymers used with FDM 3D printing like nylon, ABS, and PLA as being generally indestructible, they do come with a whole range of moisture-related issues that can affect both the printing process as well as the final result. While the concept of ‘baking’ such 3D printing filaments prior to printing to remove absorbed moisture is well-established and with many commercial solutions available, the exact extent to which these different polymers are affected, and what these changes look like on a molecular level are generally less well-known.

Another question with such hygroscopic materials is whether the same issues of embrittlement, swelling, and long-term damage inflicted by moisture exposure that affects filaments prior to printing affects these materials post-printing, and how this affects the lifespan of FDM-printed items. In a 2022 paper by Adedotun D. Banjo and colleagues much of what we know today is summarized in addition to an examination of the molecular effects of moisture exposure on polylactic acid (PLA) and nylon 6.

The scientific literature on FDM filaments makes clear that beyond the glossy marketing there is a wonderful world of materials science to explore, one which can teach us a lot about how to get good FDM prints and how durable they will be long-term.

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Show Us Your Minimalist Games, And Win

Sometimes the tightest constraints inspire the highest creativity. The 2024 Tiny Games Challenge invites you to have the most fun with the most minimal setup. Whether that’s tiny size, tiny parts count, or tiny code, we want you to show us that big fun can come in small packages.

The Tiny Games Challenge starts now and runs through September 10th, with the top three entries receiving a $150 gift certificate courtesy of DigiKey.

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Smart Ball Technology Has Reached Football, But The Euros Show Us It’s Not Necessarily For The Better

Adidas brought smart balls to Euro 2024, for better or worse. Credit: Adidas

The good old fashioned game of football used to be a simple affair. Two teams of eleven, plus a few subs, who were all wrangled by a referee and a couple of helpful linesmen. Long ago, these disparate groups lived together in harmony. Then, everything changed when VAR attacked.

Suddenly, technology was being used to adjudicate all kinds of decisions, and fans were cheering or in uproar depending on how the hammer fell. That’s only become more prevalent in recent times, with smart balls the latest controversial addition to the world game. With their starring role in the Euro 2024 championship more than evident, let’s take a look at what’s going on with this new generation of intelligent footballs.

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Congratulations To The 2024 Business Card Challenge Winners!

When you ask a Hackaday crowd to design a business card, you should expect to be surprised by what you get. But still, we were surprised by the breadth of entries! Our judges wracked their brains to pick their top ten, and then we compared notes, and three projects rose to the top, but honestly the top ten could have all won. It was a tight field. But only three of the entries get to take home the $150 DigiKey gift certificates, so without further ado…

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Illustrated Kristina with an IBM Model M keyboard floating between her hands.

Keebin’ With Kristina: The One With The 24-Hour Macro Pad

They say Rome wasn’t built in a day, but this great little music-controlling macro pad by [nibbler] actually was. Why? Because as Hackaday’s own [Donald Papp] reminded us, we all need a win sometimes, especially as projects drag on and on without any end in sight.

A small macro pad with six buttons.
Image by [nibbler] via Toxic Antidote
As [nibbler] points out, what really constitutes a win? Set the bar too low and it won’t feel like one at all. Too high, and you may become too discouraged to cross the finish line. With that in mind, [nibbler] set the bar differently, limiting themselves to what could be done in the one day per week they have to devote time to electronic matters.

One-day turnaround usually means using parts on hand and limiting oneself to already-learned skills and techniques. No problem for [nibbler], who, armed with an Arduino Leonardo Tiny and a some colorful push buttons, set about designing a suitable enclosure, and then putting it all together. Was this a win? [nibbler] says yes, and so do I.

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