DIY Automated Printer Kerchunks Out Classic Embossed Labels

For our money, the best label for pretty much any purpose is one of those embossed Dymo-style stick-on labels, the kind with the raised white letters. There’s just something about them — the raised letters just beg to be touched, their legibility is outstanding, they lend an unmatched retro feel to a project, and the experience of creating one with one of those manual kerchunkers is oddly satisfying.

But alas, those manual label makers aren’t what they used to be, as [Andrei Speridião] discovered when his fell apart in his hands. Rather than complain, he automated his label maker and turned it into a computer peripheral.  Dubbed “E-TKT”, the DIY label printer takes the daisy-wheel embossing die from his defunct labeler and puts it under computer control. Rather than the ratchet mechanism of the original, a stepper motor advances the tape, another stepper rotates the wheel to the correct position, and a servo does the kerchunking duty. The process repeats until the label is complete and neatly cut off, ready to apply. An ESP32 runs the mechanism and serves up a web application to compose labels and control the printer. There’s also an OLED display and, of course, an embossed label. Video demo below.

We don’t care what [Bart Simpson] thinks, embossed labels are cool, and this makes them even cooler. And as [Andrei] points out, this is also a neat way around the nasty DRM trick that some companies are foisting on the label-making public. That alone is reason to cheer this project on — but we won’t complain about the beautiful photography and excellent documentation, either.

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The BluePill board used for this hack, wired to the DYMO RFID reader, after all the wires for this hack have been soldered onto the BluePill board.

#FreeDMO Gets Rid Of DYMO Label Printer DRM

DYMO 550 series printer marketing blurb says “The DYMO® LabelWriter® 550 Turbo label printer comes with unique Automatic Label Recognition™”, which, once translated from marketing-ese, means “this printer has DRM in its goshdarn thermal stickers”. Yes, DRM in the stickers that you typically buy in generic rolls. [FREEPDK] didn’t like that, either, and documents a #FreeDMO device to rid us of yet another consumer freedom limitation, the true hacker way.

The generic BluePill board and two resistors are all you need, and a few extra cables make the install clean and reversible – you could definitely solder to the DYMO printer’s PCBs if you needed, too. Essentially, you intercept the RFID reader connections, where the BluePill acts as an I2C peripheral and a controller at the same time, forwarding the data from an RFID reader and modifying it – but it can also absolutely emulate a predetermined label and skip the reader altogether. If you can benefit from this project’s discoveries, you should also take a bit of your time and, with help of your Android NFC-enabled phone, share your cartridge data in a separate repository to make thwarting future DRM improvements easier for all of us. Continue reading “#FreeDMO Gets Rid Of DYMO Label Printer DRM”

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Hackaday Links: February 27, 2022

If there’s one thing that can trigger people, it’s the printer racket. Printer manufacturers who put DRM-like features into their consumables are rightly viewed as Satan’s spawn, and while these monsters have been content so far to only put digital rights management features into their ink and toner cartridges, they appear to now have their rapacious gaze set on print media too. At least according to the good folks over at the Electronic Frontier Foundation, who claim that Dymo’s latest generation of label printers will have RFID tags in the label cartridges, apparently to prevent consumers from buying non-Dymo media. The company doesn’t bill it as a way to lock you into their exorbitantly priced consumables, of course; rather, this is an exciting new feature that’s called “Automatic Label Recognition,” which keeps track of what labels are installed and how many are left. Of course, this is just red meat to people like us, and we fully expect to see workarounds in the not-to-distant future.

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Dymo Rides Again With This Dot-Matrix Label Embosser

For a five-year-old future Hackaday scribe, there could be no greater day than that on which a Dymo label maker appeared in the house. With its spinny daisy-wheel to choose a character and its squeezy handle to emboss the letter into the plastic tape, there would follow a period of going nuts kerchunking out misspelled labels and slapping them on everything. Plus the things look like space guns, so there would have been a lot of pew-pewing too.

This Dymo dot-matrix label maker bears no resemblance to our long-lost label blaster, but it’s pretty cool in its own right. The product of collaborators [Felix Fisgus] and [Timo Johannes] and undertaken as a project for their digital media program, the only thing the labeler has in common with the Dymos of old is the tape. Where the manual labelers press the characters into the tape with a punch and die, their project uses a dot-matrix approach. Messages are composed on an old PS/2 keyboard through an Arduino and a 16×2 LCD display, and punched onto the tape a dot at a time. The punch is a large darning needle riding on the remains of an old CD drive and driven by a solenoid. When it comes time to cut the label, servo driven scissors do the job. It’s a noisy, crazy, Rube Goldberg affair, and we love it. Check it out in action in the video below.

We applaud [Felix] and [Timo] for carrying the torch of embossed label making. It’s a shame that we’ve turned to soulless thermal printers to handle most of our labeling needs; then again, we’ve seen some pretty neat hacks for those too.

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