Pocket TV Now Shows The Inspection Channel 24/7

August 31, 2020 by Kristina Panos 9 Comments

Those little pocket TVs were quite the cool gadget back in the ’80s and ’90s, but today they’re pretty much useless at least for their intended purpose of watching analog television. (If someone is out there making tiny digital-to-analog converter boxes for these things, please let us know.)

Now that analog pocket TVs are obsolete, they’re finally affordable enough for hacking into a useful tool like an inspection camera. [technichenews] found a nice Casio TV and a suitable analog pinhole camera that also does IR. Since the camera has RCA plugs and the TV’s video input is some long-gone proprietary 3.5mm cable, [technichenews] made a new video-only cable by soldering the yellow RCA wires up to the cable from an old pair of headphones. Power for the camera comes from a universal wall wart set to 12V.

Our favorite part of this project is the way that [technichenews] leveraged what is arguably the most useless part of the TV — the antenna — into the star. Their plan is to use the camera to peer into small engines, so by mounting it on the end of the antenna, it will become a telescoping, ball-jointed, all-seeing eye. You can inspect the build video after the break.

Need a faster, easier way to take a closer look without breaking the bank? We hear those slim earwax-inspection cameras are pretty good.

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Creating Kelvin Test Leads For Four-Wire Measurments

August 28, 2020 by Al Williams 4 Comments

[VoltLog] has a cheap Hantek LCR meter, but it only has two probes. The best resistance and impedance measurements, though, use four wires to improve accuracy. The first order of business was a custom PCB to fit into the connector of the meter, along with a 3D-printed case.

Using a four-wire scheme requires unusual alligator clips that don’t electrical short the jaws together. The clips were hard to solder and even harder to strain relief. but [VoltLog] seemed to handle it with little problem.

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Simultaneous Soldering Station

August 27, 2020 by Brian McEvoy 5 Comments

Soldering irons are a personal tool. Some folks need them on the cool side, and some like it hot. Getting it right takes some practice and experience, but when you find a tip and temp that works, you stick with it. [Riccardo Pittini] landed somewhere in the middle with his open-source soldering station, Soldering RT1. When you start it up, it asks what temperature you want, and it heats up. Easy-peasy. When you are ready to get fancy, you can plug in a second iron, run off a car battery, record preset temperatures, limit your duty-cycle, and open a serial connection.

The controller has an Arduino bootloader on a 32u4 processor, so it looks like a ProMicro to your computer. The system works with the RT series of Weller tips, which have a comprehensive lineup. [Riccardo] also recreated SMD tweezers, and you can find everything at his Tindie store.

Soldering has a way of bringing out opinions from novices to masters. If we could interview our younger selves, we’d have a few nuggets of wisdom for those know-it-alls. If ergonomics are your priority, check out TS100 3D-printed cases, which is an excellent iron, in our opinion.

Cellerator Wants To Be Your Automated Desktop Biotech Lab

August 17, 2020 by Mike Szczys 8 Comments

Cellerator really had us at “make designer beers”, but of course this multi-purpose biotech lab has a lot more to offer. It seeks to lower the cost and complexity barriers for automating useful scientific equipment, and wants to pave the way for more innovation in material science based.

The approach taken by Cellerator is to take existing lab tools and automate common research tasks using components familiar to anyone who’s used a 3D printer. A gantry system with end effectors designed for different tools like pipettes automate the processing of samples. A camera (with or without microscope) can be used for feedback via computer vision, or simply by logging snapshots.

A number of screenshots from the software show the depth of the plans for the system. They include widgets for telling the system where various fixtures such as the hot plate, centrifuge, and bioreactor are located. Sub menus for each tool set parameters for their operation, with a scheduling and instruction system for customizing each experiment as well as recording all of the data along the way.

Hydraulic Lifting Workbench To Save Your Back

August 16, 2020 by Danie Conradie 5 Comments

Working on heavy mechanical machines at awkward heights can be a real back breaker. [Workshop From Scratch] knows this all to well, so he built himself a very clean hydraulic lifting workbench to use around the workshop.

As we’ve come to expect from this aptly named channel, everything on the device has been built from scratch. Though he did use an off-the-shelf manually operated hydraulic piston. The lifting mechanism consists of a parallel bar linkage which allows the benchtop to stay parallel through its entire range of motion. The hand lever of the hydraulic piston was converted to a foot pedal for comfort, and the base has some sturdy trolley wheels to move it around the workshop. Raising the table is admittedly quite slow due to the manual pumping required, but it gets the job done eventually.

Making your own tools and equipment provides a lot of satisfaction, especially if you end up using it a lot. [Workshop From Scratch] builds some excellent tools, like this magnetic drill press, magnetic vice and a workshop crane. We hope to see many more.

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Hammer Seeks Nail

August 15, 2020 by Elliot Williams 22 Comments

People sometimes say “when you have a hammer, everything looks like a nail” as if that were a bad thing. Hitting up Wikipedia, they’re calling it the Law of the Instrument or Maslow’s Hammer and calling it a cognitive bias. But I like hammers…

I’m working on a new tool, a four-axis hot-wire foam cutter based roughly on this design, but built out of stuff in my basement so far. I want it primarily to turn out wings for RC airplanes so that I can play around with airfoils and construction methods and so on. But halfway through building this new “hammer”, I’m already getting funny ideas of other projects that could be built with it. Classic nail-seeking behavior.

And some of these thoughts are making me reconsider the design of my hammer. I originally wanted to build it low, because it’s not likely that I’ll ever want to cut wing sections taller than 50 mm or so. But as soon as cutting out giant letters to decorate my son’s room, or maybe parts for a boat hull enter my mind, that means a significantly taller cutter, with ensuing complications.

So here I am suffering simultaneously from Maslow’s Hammer and scope creep, but I’m not sad about either of these “ills”. Playing with a couple manual prototypes for the CNC hot-wire cutter has expanded my design vocabulary; I’ve thought of a couple cool projects that I simply wouldn’t have had the mental map for before. Having tools expands the possible ways you can build, cognitive bias or not.

One person’s scope creep is another’s “fully realizing the potential of a project”. I’m pretty sure that I’ll build a version two of this machine anyway, so maybe it’s not a big deal if the first draft were height-limited, but the process of thinking through the height problem has actually lead me to a better design even for the short cutter. (Tension provided by an external bow instead of born by the vertical CNC towers. I’ll write the project up when I’m done. But that’s not the point.)

Maybe instead of lamenting Maslow’s cognitive bias, we should be celebrating the other side of the same coin: that nails are tremendously useful, and that the simple fact of having a hammer can lead you to fully appreciate them, and in turn expand what you’re capable of. As for scope creep? As long as I get the project done over my vacation next week, all’s well, right?

Quick 3D-Printed Airfoils With These OpenSCAD Helpers

August 14, 2020 by Elliot Williams 7 Comments

You know how it is. You’re working on a project that needs to move air or water, or move through air or water, but your 3D design chops and/or your aerodynamics knowledge hold you back from doing the right thing? If you use OpenSCAD, you have no excuse for creating unnecessary turbulence: just click on your favorite foil and paste it right in. [Benjamin]’s web-based utility has scraped the fantastic UIUC airfoil database and does the hard work for you.

While he originally wrote the utility to make the blades for a blower for a foundry, he’s also got plans to try out some 3D printed wind turbines, and naturally has a nice collection of turbine airfoils as well.

If your needs aren’t very fancy, and you just want something with less drag, you might also consider [ErroneousBosch]’s very simple airfoil generator, also for OpenSCAD. Making a NACA-profile wing that’s 120 mm wide and 250 mm long is as simple as airfoil_simple_wing([120, 0030], wing_length=250);

If you have more elaborate needs, or want to design the foil yourself, you can always plot out the points, convert it to a DXF and extrude. Indeed, this is what we’d do if we weren’t modelling in OpenSCAD anyway. But who wants to do all that manual labor?

Between open-source simulators, modelling tools, and 3D printable parts, there’s no excuse for sub-par aerodynamics these days. If you’re going to make a wind turbine, do it right! (And sound off on your favorite aerodynamics design tools in the comments. We’re in the market.)