HDD Power Tools: The Sander

At first we thought this looked hastily thrown together and quite possible useless. Then we watched the video, embedded after the break, and realized it is quite a handy bench sander. [Mhkabir] opened up an older hard drive, removed the read head, and added a piece of carefully cut sand paper. When you hook it up to your bench supply you’ve got a small sander ready to use.  We can’t wait to try it on some small PCB edges. Now that we’ve seen a sander and a chop saw, we wonder what’s next?

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Your Hard Drive Needs A Diamond Blade

If you find yourself in need of a precision chop saw don’t overlook the value of adding a diamond blade to a spinning HDD platter. [Tony’s] four-part writeup of this build springs out of some very special design considerations for a ham radio that operates in the 47 GHz band. That frequency pretty much rules out using normal components in the circuit and in his case it even makes connecting the components together difficult. He’s using this chop saw to cut small pieces of a ceramic substrate with gold traces on them that will be used to route the signals on the circuit.

We’ve seen hard drives used in a couple of different clocks, and even as a set of speakers. This one makes for a nice addition as a way to reuse those defunct devices that litter your junk box.

[Thanks Thomas]

Update: 50MHz To 100Mhz Scope Conversion

Changing this 50MHz Rigol oscilloscope into its larger, more expensive brother just became quite a bit easier. When we originally looked at this hack it required pulling some capacitors off of the board. Now all it takes is three commands over a serial terminal connection.

Take a look at the walk through video after the break. You’ll see that there’s one chip that needs to be setup differently to change the functionality. Removing capacitors was actually changing the commands sent to initialize that chip at power-up. Now you can just change the model number and one letter of the serial number via a terminal and the firmware will recognize this as the more expensive DS1102E.

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ZeroPlus Logic Cube Modification

the folks over at OpenSchemes are at it again. This time they’ve cracked open a low end ZerPlus logic analyzer and modified it to function the same as the higher end model. The 16 channel version they purchased appeared to be fully capable of handling the 32 channels of the more expensive model. The installation of the additional components looks like it might be somewhat difficult, but it is certainly cheap.We love seeing things upgraded for cheap. You might recognize OpenSchemes from when they upgraded the DMM tweezers or hacked the USB serial adapters.

[via HackedGadgets]

Lawnbot 400: An Update To An Update

Driven by the relentless nagging encouragement of the Hackaday commenters, [Johndavid400] has improved the Lawnbot 400. No longer does it just sport a makeshift wooden shelf. he now has a wheel barrow attachment. It looks quite sturdy as long as that front hinge holds out. There is an actuator coming in the near future for dumping the contents as well. Also, we suspect that might be a shovel in this picture.

Laser Cutting Solder Stencils

Do you have access to a laser cutter? If so, you can use [Riley Porter’s] method to cut your own solder stencils. He starts with the Eagle files and exports the Dimension and tCream layers to a PDF. That file is then processed using Ghostwriter, Gview, and finally, Corel draw. The result is a 1200dpi file to feed to your Epilog laser. Now you’re ready to stencil on the solder paste and populate the PCB.

[Thanks Travis Goodspeed]

PCB Drill Press On A Budget

An accurate drill press is an essential tool for making your own through-hole printed circuit boards at home. Reader [Josh Ashby] offers up a solid design using scrap bin materials.

A major issue with PCB drilling is that even the slightest horizontal play will snap the delicate carbide drill bit. Hobbyist-grade tools such as Dremel’s drill press attachment are usually too sloppy for this task, while a more precise instrument might set you back a couple hundred bucks.

[Josh’s] design uses a nylon “sled” moving vertically in an aluminum u-channel track. Most of these materials were salvaged or were acquired inexpensively from a local hardware store, and assembled in less than a day. Surprisingly, this low-tech approach has proven sufficiently smooth that he’s yet to break a bit while drilling. And the entire setup, including the knockoff Harbor Freight rotary tool, cost less than the wobbly name-brand accessory alone.