Recycled Piano Becomes Upcycled Workbench

February 3, 2019 by Brian Benchoff 47 Comments

Pianos are free, in case you’re not hip to the exciting world of musical instrument salvage. Yes, the home piano, once the pinnacle of upper middle class appreciation of the arts, is no longer. The piano your great aunt bought in 1963 is just taking up space, and it’s not like the guy on Craigslist giving away a free piano has a Bösendorfer.

It’s out of this reality of a surplus of cheap used pianos that [luke] built a new desk. He got it a while ago, but after getting it into his house, he realized it was too old to be tuned anymore. Or at least it was uneconomical to do so. This piano became a workbench, but after a while [luke] wanted something with a little more storage.

The process of converting this piano to a desk began with taking a few photos and putting them into Fusion 360. A series of panels and brackets were modeled in box jointed plywood, and the entire thing was cut out of 6mm Baltic birch plywood at the Vancouver Hack Space.

There are a few nice features that make this desk a little better than an Ikea special. There’s a Raspberry Pi mounted to the shelves, because the Pi still makes a great workbench computer. There’s a power supply, and hookups for 12 V, 5 V, and 3.3 V from an ATX power supply. This is controlled with an awesome antique power switch mounted to the side of the piano. Slap a few coats of black paint on that, and [luke] has an awesome, functional workbench that also has out-of-tune sympathetic strings. Not bad.

You can check out the entire build video below. Thanks [Jarrett] for sending this one in.

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A Science Lab In Your Pocket?

January 31, 2019 by Al Williams 13 Comments

Since even the cheapest phone or computer now has plenty of horsepower, there’s been a move to create instruments that can do everything, using a reasonably simple front end and crunching data back on the host device. This is one of those tasks that seems easy, but doing it well turns out to be a lot of effort. One we recently noticed was Pocket Science Lab — a board that connects to your PC or Android phone and provides an oscilloscope, a logic analyzer, a wave generator, a power supply, a multimeter, and a few odd items such as an accelerometer, barometer, compass, and lux meter. The cost is about $65, so it isn’t a big investment. But what can it do? Read on, or you can watch the video below from Geekcamp Singapore.

The datasheet shows a reasonable device, although nothing amazing. The oscilloscope has 4 channels but only does 2 MSPS, so assuming the front end can handle it, you might visualize 1 MHz sine waves. There’s also a 12-bit voltmeter, three 12-bit power supplies with different ranges, a 4 MHz 4 channel logic analyzer, two sine or triangle wave generators, 4 PWM outputs, and the ability to measure capacitance. Finally, there’s a frequency counter that’s good to 16 MHz.

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How To Make Your Own Springs For Extruded Rail T-Nuts

January 30, 2019 by Sonya Vasquez 24 Comments

Open-Source Extruded Profile systems are a mature breed these days. With Openbuilds, Makerslide, and Openbeam, we’ve got plenty of systems to choose from; and Amazon and Alibaba are coming in strong with lots of generic interchangeable parts. These open-source framing systems have borrowed tricks from some decades-old industry players like Rexroth and 80/20. But from all they’ve gleaned, there’s still one trick they haven’t snagged yet: affordable springloaded T-nuts.

I’ve discussed a few tricks when working with these systems before, and Roger Cheng came up with a 3D printed technique for working with T-nuts. But today I’ll take another step and show you how to make our own springs for VSlot rail nuts.

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DIY Vacuum Table Enhances PCB Milling

January 28, 2019 by Donald Papp 18 Comments

CNC milling a copper-clad board is an effective way to create a PCB by cutting away copper to form traces instead of etching it away chemically, and [loska] has improved that process further with his DIY PCB vacuum table. The small unit will accommodate a 100 x 80 mm board size, which was not chosen by accident. That’s the maximum board size that the free version of Eagle CAD will process.

When it comes to milling PCBs, double-sided tape or toe clamps are easy solutions to holding down a board, but [loska]’s unit has purpose behind its added features. The rigid aluminum base and vacuum help ensure the board is pulled completely flat and held secure without any need for external fasteners or adhesives. It’s even liquid-proof, should cutting fluid be used during the process. Also, the four raised pegs provide a way to reliably make double-sided PCBs. By using a blank with holes to match the pegs, the board’s position can be precisely controlled, ensuring that the back side of the board is cut to match the front. Holes if required are drilled in a separate process by using a thin wasteboard.

Milling copper-clad boards is becoming more accessible every year; if you’re intrigued by the idea our own [Adil Malik] provided an excellent walkthrough of the workflow and requirements for milling instead of etching.

How To Deal With A Cheap Spectrum Analyzer

January 25, 2019 by Brian Benchoff 14 Comments

The Hackaday Superconference is all about showcasing the hardware heroics of the Hackaday community. We also have a peer-reviewed journal with the same goal, and for the 2018 Hackaday Superconference we got a taste of the first paper to make it into our fully Open Access Journal. It comes from Ted Yapo, it is indeed a tale of hardware heroics: what happens when you don’t want to spend sixty thousand dollars on a vector network analyzer?

Ted’s talk begins with a need for a network analyzer. These allow for RF measurements, but if you ever need one, be prepared: you can spend twenty thousand dollars on a used VNA. Around the time Ted’s project began, Rigol released their cheap spectrum analyzer, the DSA815. This thing only cost a thousand dollars. It was their first revision of the hardware, and it was only a scalar network analyzer. Being the first revision of the hardware, there were a few problems; there was leakage that would affect the measurement. The noise floor was higher than it should have been. These problems can be corrected, though, with a little bit of cunning from Ted:

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Video: Putting High Speed PCB Design To The Test

January 24, 2019 by Bil Herd 48 Comments

Designing circuit boards for high speed applications requires special considerations. This you already know, but what exactly do you need to do differently from common board layout? Building on where I left off discussing impedance in 2 layer Printed Circuit Board (PCB) designs, I wanted to start talking about high speed design techniques as they relate to PCBs. This is the world of multi-layer PCBs and where the impedance of both the Power Delivery Network (PDN) and the integrity of the signals themselves (Signal Integrity or SI) become very important factors.

I put together a few board designs to test out different situations that affect high speed signals. You’ve likely heard of vias and traces laid out at right angles having an impact. But have you considered how the glass fabric weave in the board itself impacts a design? In this video I grabbed some of my fanciest test equipment and put these design assumptions to the test. Have a look and then join me after the break for more details on what went into this!

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Break Your Scope’s Bandwidth Barrier

January 24, 2019 by Al Williams 12 Comments

Oscilloscope bandwidth is a tricky thing. A 100 MHz scope will have a defined attenuation (70%) of a 100 MHz sine wave. That’s not really the whole picture, though, because we aren’t always measuring sine waves. A 100 MHz square wave, for example, will have sine wave components at 100 MHz, 300 MHz, and the other odd harmonics. However, it isn’t that a 100 MHz scope won’t show you something at a higher frequency — it just doesn’t get the y-axis right. [Daniel Bogdanoff] from Keysight decided to think outside of the box and made a video about using scopes beyond their bandwidth specification. You can see that video, below.

[Daniel] calls this a “spec hacks” but they aren’t really hacks to the scope. They are just methods that don’t care about the scope’s rated bandwidth. In this particular spec hack, he shows how the frequency counter using a 70 MHz scope’s trigger circuit can actually read up to 410 MHz. A 100 MHz scope was able to read almost 530 MHz.

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