Video: Putting High Speed PCB Design to the Test

Designing circuit boards for high speed applications requires special considerations. This you already know, but what exactly do you need to do differently from common board layout? Building on where I left off discussing impedance in 2 layer Printed Circuit Board (PCB) designs, I wanted to start talking about high speed design techniques as they relate to PCBs.  This is the world of multi-layer PCBs and where the impedance of both the Power Delivery Network (PDN) and the integrity of the signals themselves (Signal Integrity or SI) become very important factors.

I put together a few board designs to test out different situations that affect high speed signals. You’ve likely heard of vias and traces laid out at right angles having an impact. But have you considered how the glass fabric weave in the board itself impacts a design? In this video I grabbed some of my fanciest test equipment and put these design assumptions to the test. Have a look and then join me after the break for more details on what went into this!

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Inductance in PCB Layout: The Good, the Bad, and the Fugly

When current flows through a conductor it becomes an inductor, when there is an inductor there is an electromagnetic field (EM). This can cause a variety of issues during PCB layout if you don’t plan properly, and sometimes we get burned even when we think we have planned for unwanted inductance and the effects that come with them.

When doing high speed logic we need to be able to deliver sudden changes in current to the devices if we want to have proper switching times and logic levels. Unfortunately inductance is usually not a friend in these circumstances as it resists those sudden changes in current. If the high speed devices are driving capacitive loads, which themselves are resisting changes in voltage, even more instantaneous current is needed.

Simply put, inductors resist a change of current, and can act as a low pass filter when in series with the signal or power supply flow. Inductors do this by storing energy in the flux surrounding the conductor. Alternatively capacitors resist a change in voltage (again by storing energy) and can act as a high pass filter when in series with the signal. This makes them a valuable tool in the fight against unwanted inductance in power supply distribution.

In the video below, and the remainder of this article, I’m going to dive into the concept of inductance and how it affects our design choices when laying out circuit boards.

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How to Do Beautiful Enclosures with Custom Fiberglass

There are times when I feel the need to really make a mess. When I think of making messes with a degree of permanency, I think of fiberglass. I also really like the smell, reminds me of a simpler time in 8th grade shop class. But the whole process, including the mess, is worth it for the amazing shapes you can produce for speaker pods and custom enclosures.

Utilizing fiberglass for something like a custom speaker pod for a car is not difficult, but it does tend to be tedious when it comes to the finishing stages. If you have ever done bodywork on a car you know what kind of mess and effort I am talking about. In the video below, I make a simple speaker pod meant for mounting a speaker to the surface of something like a car door.

You can also use a combination of wood and fiberglass to make subwoofer cabinets that are molded to the area around them. You can even replace your entire door panel with a slick custom shaped one with built in speakers  if you’re feeling adventuresome.

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Friday Hack Chat: Electronics Design And Naming A Puppy

For one reason or another, Hackaday has an extended family of ridiculously capable contributors. One of the most illustrious is [Bil Herd], Commodore refugee, electronic engineer, medic, and all-around awesome guy. He’ll be joining us over on this Friday for a Hack Chat on Electronics Design.

This Friday, we’re hosting a Hack Chat with [Bil]. If you want to talk Commodore, this is the guy. If you want to talk about PLAs and programmable digital logic, this is the guy. If you want to know how to build a system from scratch in just a few months, [Bil]’s your man. [Bil] has decades of experience and his design work was produced by the millions. You’ll rarely come across someone with as much experience, and he’ll be in our Hack Chat this Friday.

[Bil] has a long career in electronics design, beginning with fixing CB radios and televisions back when fixing TVs was still a thing. Eventually, he worked his way up the engineering ladder at Commodore Business Machines where he designed the Commodore TED machines and the amazing Commodore 128.

After surviving Commodore, [Bil] has worked at a trauma center in Camden, NJ, flown with medics in the Army, and eventually came over to Hackaday where he produces videos from subjects ranging from direct digital synthesis, programmable logic, active filters, and how CMOS actually works. Basically, if it involves electronics, [Bil] knows what’s up.

Oh, as an added bonus, we get to name a puppy this week. [Bil] got a new puppy and it needs a name. Send in your suggestions!

Here’s How To Take Part:

join-hack-chatOur Hack Chats are live community events on the Hack Chat group messaging. This hack chat will take place at noon Pacific time on Friday, June 16th. Confused about where and when ‘noon’ is? Here’s a time and date converter!

Log into, visit that page, and look for the ‘Join this Project’ Button. Once you’re part of the project, the button will change to ‘Team Messaging’, which takes you directly to the Hack Chat.

You don’t have to wait until Friday; join whenever you want and you can see what the community is talking about

Bil Herd Asks OBD “How Fast am I Going?”

Whenever I end up with a new vehicle I ultimately end up sticking in a new GPS/Receiver combination for better sound quality and a better GPS.

I am quite at home tearing into a dashboard as I was licensed to install CB radios in my teens as well as being the local go-to guy for 8-track stereo upgrades in the 70’s. I have spent a portion of my life laying upside down in a puddle on the car floor peering up into the mess of wires and brackets trying to keep things from dropping on my face. If you remember my post on my Datsun 280ZXT, I laid in that same position while welding in a clutch pedal bracket while getting very little welding slag on my face. I did make a note that the next time I convert a car from an automatic to a manual to do so while things are still disassembled.image15

Swapping out a factory radio usually involves choosing whether to hack into the existing factory wiring wire-by-wire, or my preference, getting a cable harness that mates with the factory plug and making an adapter out of it by splicing it to the connector that comes with the new radio.

Usually I still have to hunt down a few signals such as reverse indicator, parking brake indicator, vehicle speed sensor and the like. In my last vehicle the Vehicle Speed Sensor (VSS) wire was supposed to be in the factory harness, but driving experience showed it must not be as the GPS would show me driving 30 feet to the right of the highway. That and the calibration screen on the GPS verified that it was not receiving speed pulses.

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Computers For The Masses, Not The Classes

Retro is new again, and everywhere you look you’ll find films, documentaries, and TV shows cashing in on the nostalgia of their target audience. There is one inaccuracy you’ll find with this these shows: Apple computers are everywhere. This isn’t a historical truth – Commodore was everywhere, the C64 was the computer the nerds actually used, and to this day, the Commodore 64 is still the best-selling computer in history.

Commodore is gone, replaced with a superfund site, but the people who made the best computers in history are still around. At the 2016 Hackaday SuperConference, Bil Herd gave a talk on the second act of Commodore’s three-act tragedy. Bil is a frequent contributor around these parts, and as always he illuminates the 1980s far better than Halt and Catch Fire ever could.

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Compiling a $22 Logic Analyzer

On my way to this year’s Hackaday SuperConference I saw an article on EE Times about someone taking the $22 Lattice iCEstick and turning it into a logic analyzer complete with a Python app to display the waveforms. This jumped out as pretty cool to me given that there really isn’t a ton of RAM on the stick, basically none that isn’t contained in the FPGA itself.

[Jenny List] has also written about the this application as created by [Kevin Hubbard] of Black Mesa Labs and [Al Williams] has a great set of posts about using this same $22 evaluation board doing ground up Verilog design using open source tools. Even if you don’t end up using the stick as a logic analyzer over the long haul, it’ll be very easy to find many other projects where you can recompile to invent a new purpose for it.

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