Upgrading A Hackerspace’s Shelving

shelving

Shelving is probably one of the most underappreciated items in the shop. Think about it; would you rather have a place to store boxes, or a fancy new thickness planer, laser cutter, or pick and place machine. The folks over at the 23B hackerspace were growing tired of their disintegrating Ikea shelving unit and decided to make some shelves. They didn’t phone this one in, either: these shelves will be around far longer than you or I.

[Chris], the creator of these wonderfully useful pieces of metal, was inspired by a video featuring [Jamie Hyneman] of Mythbusters fame. An entire 80 foot section of M5 Industries, [Jamie]’s shop, is covered in shelving units constructed out of square steel tubing, put together in a way that’s easy to construct and able to handle amazing amounts of random stuff.

The new shelves for the 23B shop follow a similar design as the shelves over at M5, only a bit smaller in scale. It’s a wonderful beginner’s project for a welding and fabrication class, and more than sturdy enough to handle a few pull-ups.

60,000 RPM Vacuum Powered Rotary Tool Was 3D Printed

vacuum-powered-rotary-tool

The whining of the turbines in the 3D printed pneumatic rotary tool might make your teeth hurt. When [Axodus] tipped us off about it he mentioned it sounded like a 747 taking off. But we hear a dentist’s drill when watching the demo video.

[Richard Macfarlane] published his design if you want to try building one for yourself. But you will need to do some machining in addition to printing the enclosure and the pair of turbines. The shaft of the tool needs to fit the bearings precisely. It accepts a center blue spacer with a red turbine on either side. This assembly is encapsulated in the two-part threaded blue body which has a flange to friction fit with the shop vacuum hose. The business end of the machined shaft was designed and threaded to accept the collet from a Dremel or similar rotary tool.

We wonder how much work it would be to re-engineer this to act as a PCB drill press?

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Building A Treadle Powered Lathe

[Chris] found inspiration in an antique flywheel he found. He decided he was going to construct something with it and began rounding up parts. The flywheel, along with some old sewing machine parts becomes a treadle powered lathe.

There’s something so very cathartic about seeing all the wood chiseled and sawed away. That pile of sawdust just means you’re getting things done!

USB Fume Extractor Takes Stink Out Of Soldering Sessions

usb-powered-fume-extractor

Our homemade shop tools rarely reach this level of finished quality. We probably would have stopped with assembly of this USB powered fume extractor. But [X2jiggy] went for style points by adding a coat of paint.

There are several nice features included in his build. He wanted it to be very easy to power the device so he settled on the 5V USB standard. But a PC fan running at 5V won’t pull much air. He used a boost converter board to ramp that up to 12V. The enclosure is a wooden hobby box. He drilled mounting holes and an airflow opening in the bottom of the box for the fan. The lid of the box has a rectangular opening which accepts a carbon filter meant for aquariums. The rocker switch and LED seen above are also nice touches, but not strictly necessary if you build this for yourself.

We’re still in the habit of gently blowing the fumes away from us as we solder. So the question is, will this device save us from a gruesome disease down the road, or is it mostly to capture the odor of the solder fumes?

Looking for a more permanent setup? You should build a solder hood for your workbench.

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HP16500B Logic Analyzer Controlled With RS-232 And More

hp16500b-logic-analyzer

We’re pretty spoiled these days in that hobby electronics has made a lot of cool tools available on a budget. It’s hard to think of a better example than a logic analyzer, which you can get for a day or two of pay. Consumer-level devices just didn’t exist until a few years ago. [Jouko S] has this HP16500B industrial grade logic analyzer in his shop. It’s from the early 1990’s and it’s got a ton of features. Grabbing a still functional yet super-old model used to be the only way for hobbyists. But one thing you won’t find on it is the ability to connect it to your USB port to get screen captures. Younger readers might not recognize the slot at the top for magnetic media called a floppy disk which is the in-built way of recording your sessions. He set out to find an easier way to get color screen captures and ended up adding RS-232 control to the old hardware.

There is a 25-pin port on the back of the old hulk. But it is a female connector and he didn’t have the adapters on hand to make it work with his serial-to-USB converter. During development he used a breadboard and solder-tail connector to patch into the necessary signals. This was all hooked up to a Raspberry Pi which he planned to dedicate to the system. It worked, and he was able to use an interactive terminal for the rest of his sleuthing. With much trial and error he figured out the commands, and wrote some Python code for the Pi side of the equation. He can now pull color screenshots with ease thanks to the utilities available in the Python Imaging Module.

Reflow Soldering Improved With Carbon Dioxide

co2_reflow-oven

This is exactly what it looks like. [Oleg] calls it soldering in inert atmosphere, but it’s just a toaster oven reflow hack dropped into a container full of carbon dioxide.

Why go to this trouble? It’s all about solder wetting. This is the ability of the molten solder paste to flow into all of the tinned areas of a board. [Oleg] talks about the shelf life of hot air leveled PCB tinning, which is about six months. After this the tin has oxidized. It will certainly not be as bad as bare copper would have, but it can lead to bad solder joints if your PCBs are more than about six months off the production line. This is one of the reasons to use solder flux. The acid eats away at the oxidized layer, exposing tin that will have better wetting.

But there is another way. Soldering in the absence of oxygen will also help the wetting process. CO2 is heavier than air, so placing the reflow oven in a plastic container will allow you to purge air from the space. CO2 canisters are cheap and easy to acquire. If you keg your own homebrew beer you already own one!

If you’ve got everything but the reflow oven just look around for a few examples of how to build your own.