Quick Hacks: Using Staples When Recapping Motherboards

March 22, 2022 by Dave Rowntree 23 Comments

[Marcio Teixeira] needed to recap an old Apple Macintosh motherboard, and came across a simple hack to use common paper staples as a temporary heat shield (video, embedded below) during hot air rework. The problem with hot air rework is minimizing collateral damage; you’re wielding air at a temperature hot enough to melt solder, and it can be take quite a lot of experience to figure out how best to protect the more delicate parts from being damaged. Larger items take longer to heat due to their thermal mass but smaller parts can be very quickly damaged from excess heat, whilst trying to remove a nearby target.

The sharp edges of plastic connectors are particularly prone, and good protection is paramount. Sticky tapes made from polyimide (Kapton), PET, as well as metallic options (aluminium tape is useful) are often used to temporarily mask off areas in danger of getting such collateral overheat. But they can cause other problems. Kapton tape, whilst great at withstanding the heat, tends to distort and buckle up a little when under the blast of the rework pencil. Not to mention that some brands of tape leave a nasty sticky transfer residue all over the board when exposed to heat, which needs additional cleanup.

Maybe a box or two of staples might be worth adding to one’s bag of tricks, after all more options is always good. If you’re less interesting in hacking with a hot air work station and much more in hacking a hot air rework station, here you go, and whilst we’re on reworking duff computers, here’s what happens when a Hackaday writer tries his hand at fixing his son’s Xbox.

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Tune Your Dish Antenna Like A Pro

March 22, 2022 by Elliot Williams 10 Comments

It’s a problem we all have at one time or another: your five-meter radio astronomy dish gets out of calibration and you don’t have a ridiculously expensive microwave holography rig on hand to diagnose it. OK, maybe this isn’t your problem, but when [Joe Martin]’s parabolic antenna got out of whack, he set out to diagnose and repair it, and then wrote up how he did it. You can download the PDF from his radio astronomy articles collection.

At the heart of the measurement rig is a laser rangefinder connected to a Porcupine Labs interface that passes the data on to a Pi 4. This is placed on the end of a two-degree-of-freedom servo gimbal that scans over the surface of the dish, measuring its shape. After measuring and math, [Joe] found out that it’s a little bit long here and short there, he attached two cables with turnbuckles to the front of the dish and pulled it back into shape — the sort of thing that you should probably only do if you’ve got a measurement rig already set up.

The Fluke rangefinder and Porcupine labs interface combo is pretty sweet, but it comes with a fairly hefty price tag. (Nothing compared to a professional dish measurement rig, we presume.) We’ve seen a few attempt at hacking into el-cheapo laser rangefinders, but other than [iliasam]’s heroic effort where he ended up writing his own firmware, it doesn’t seem like there are any successes. A shame, because applications like [Joe]’s prove that there’s a need for one. Let us know if there’s anything we missed?

Thanks [Ethan] for the tip!

Home Made Scanning Electron Microscope Shows Some Potential

March 21, 2022 by Dave Rowntree 7 Comments

Scanning electron microscopes are one of those niche instruments that most of us don’t really need all the time, but would still love to have access to once in a while. Although we’ve covered a few attempts at home-builds before, many have faltered, except this project over on Hackday.IO by user Vini’s Lab, which appears to be still under active development. The principle of the SEM is pretty simple; a specially prepared sample is bombarded with a focussed beam of electrons, that is steered in a raster pattern. A signal is acquired, using one of a number of techniques, such as secondary electrons (SE) back-scattered electrons (BSE) or simply the transmitted current into the sample. This signal can then be used to form an image of the sample or gather other properties.

The project is clearly in the early stages, as the author says, it’s a very costly thing to build, but already some of the machined parts are ready for assembly. Work has started on the drive electronics for the condenser stigmator. This part of the instrument takes the central part of the rapidly diverging raw electron beam that makes it through the anode, and with a couple of sets of octopole coil sets, and an aperture or two, selects only the central portion of the beam, as well as correcting for any astigmatism in the beam. By adjusting the relative currents through each of the coils, a quadrupole magnetic field is created, which counteracts the beam asymmetry.

Scanning control and signal acquisition are handled by a single dedicated card, which utilises the PIO function of a Raspberry Pi Pico module. The Pico can drive the scanning operation, and with an external FTDI USB3.0 device, send four synchronised channels of acquired sample data back to the host computer. Using PCIe connectors and mating edge connectors on the cards, gives a robust and cost effective physical connection. As can be seen from the project page, a lot of mechanical design is complete, and machining has started, so this is a project to keep an eye on in the coming months, and possibly years!

We have seen a few SEM hacks, here’s a teensy powered SEM hack from [Ben Krasnow] and here’s another attempt. For such a conceptually simple device, with such immense usefulness, its does seem a bit remiss that there aren’t more such projects out there.

Tech In Plain Sight: Tough As Nails

March 15, 2022 by Al Williams 17 Comments

When you think of machines you see around you every day, you probably think about your car, computer, or household appliances. However, the world is full of simple machines. One simple machine in particular, the inclined plane, shows up a lot. For example, think of the humble nail. If you are a woodworker or even a homeowner you probably have bags of them. They certainly are all around you if you are indoors and maybe even if you are outdoors right now. Nails have been the fastener of choice for a very long time and they are a form of a wedge which is a type of inclined plane.

What else can you say about nails? Turns out, there is a lot to know. Like other fasteners, there are nails for very specific purposes. There are even nails with two heads and — no kidding — nails with two points. Exactly what kind of nail you need depends on what you are doing and what’s important to you.

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Short Circuit Tracer For A Buck

March 10, 2022 by Al Williams 22 Comments

Almost every meter you find today will have a continuity tester. Connect the probes and it will beep if there is a short and won’t if there isn’t. But where is the short? That’s another problem when trying to measure a component that is connected to many other components. [Learn Electronics Repair] wanted to have a tool to find shorts on a board and wanted to build a tester that uses 4-wire resistance measurement to isolate the device under test without having to do surgery on the circuit. His $1 build appears in the video below.

The first part of the video talks about the theory behind resistance measurement with two and four wires. Let shows several diagrams, but he mentions that at one point he shows an incorrect schematic (at 12:03) instead of the early correct one (at 10:35) and mentions it, but if you are skimming the video, you might get confused.

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Reflow Hotplate Teardown Uncovers The Bare Minimum

March 10, 2022 by Al Williams 13 Comments

[EEforEveryone] is trying to find a good hot plate for reflow soldering. After trying one cheap unit, he got another one. He was a bit underwhelmed. The grounding was suspect and the bed wasn’t totally flat. He tore it apart and was surprised that there was very little inside. While the construction wasn’t perfect, it was better than the previous unit. You can see a video of the teardown and review below.

Before powering it up, the first order of business was to rewire the ground system. After that, it was time to try it. However, by confusing Fahrenheit and Centigrade, he set the temperature much higher than necessary which creating a little smoke. Fixing the temperature helped, but there was still a bit of a smoky smell that eventually subsided.

The verdict? The hot plate worked well enough, but you probably do want to check the ground wiring before using it. That’s often a good idea where cheap equipment is concerned, anyway. But the real takeaway is that it looks like you could homebrew something equivalent without much trouble. The controller is an off-the-shelf module. A switch and a plug aren’t hard to figure out. The heating element could be a silicone heater or PCB heater meant for a 3D printer.

Of course, there are other options. You could use a wok. Or why not a waffle iron? You can also make a custom PCB.

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RFM9x module held in an adapter board with flexipins

FlexyPins Might Help With Those Pesky Castellated Modules

March 7, 2022 by Arya Voronova 49 Comments

[SolderParty] just announced FlexyPins (Twitter, alternative view) – bent springy clips that let you connect modules with castellated pins. With such clips, you can quickly connect and disconnect any castellated module, swapping them without soldering as you’re prototyping, testing things out, or pre-flashing modules before assembly. They’re reportedly gold-plated, and a pack of ~100 will set you back 6EUR, shipping not included.

Of course, this is basically “fancy pieces of wire”, purpose-shaped, gold-plated and, hopefully, made out of material that is springy enough and doesn’t snap easily after bending a few times. We’ve seen this concept used for prototyping before, with random pieces of wire doing a pretty good job of maintaining connectivity, but these clips bring it that much closer to production-grade. It also makes us wonder – just how hard it is to solder 30-40 of them into a circuit? Do they self-align enough with the footprints given, or do you have to hold them with tweezers at a peculiar angle as you solder them? Time will tell, of course.

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